Heatilator ICON100IH Скачать руководство пользователя

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Heatilator • ICON DV • 4042-300 Rev R • 06/07

J. Installing External Refractories

Open Refractory Package

(Figure 12.11)

•  1 - LH side refractory panel
•  1 - RH side refractory panel
•  1 - Front hearth refractory panel

Front Hearth

Left

Right

Notches indicate
top of refractory

Figure 12.11 Refractory Pieces

Install Side Refractories

•  Locate right side refractory panel. See Figure 12.11.
•  Install rod in hole in glass frame top. See Figure 12.12.
•  Install rod with swedge (Figure 12.13) in hole in glass

frame bottom. See Figure 12.14.

• Repeat for the left side refractory panel.

Bottom Front Hearth Refractory

• Slide hearth refractory under side refractories until tight

against glass. See Figure 12.15.

Swedge

Figure 12.13 Swedge

Insert Pin

Swedge

Figure 12.14 Insert Pin into Bottom Frame

Figure 12.15 Placing Bottom Front Hearth Refractory

Figure 12.16 Finished Refractory Installation

Notch

Insert Pin

Figure 12.12 Insert Pin into Top Frame

Содержание ICON100IH

Страница 1: ...must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN...

Страница 2: ...manual for future reference Congratulations on selecting a Heatilator gas appliance an elegant and clean alternative to wood burning appliances The Heatilator gas appliance you have selected is design...

Страница 3: ...Disassemble Vent Sections 25 C Install the Heat Shield and Horizontal Termination Cap 26 D Install Roof Flashing and Vertical Termination Cap 27 E Assemble and Install Storm Collar 28 9 Gas Informatio...

Страница 4: ...which refers to 15 U S Code USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered Some local bui...

Страница 5: ...at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size...

Страница 6: ...fety glasses Level Manometer Voltmeter Tape measure Non corrosive leak check solution 1 2 3 4 in length 6 or 8 self drilling screws Keep appliance dry Mold or rust may cause odors Water may damage con...

Страница 7: ...iagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Provide adequate clearance Around air openings For service access Locate appliance away from t...

Страница 8: ...base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in reg...

Страница 9: ...faces extending full width and depth of appliance Do NOT install appliance directly on carpeting vinyl tile or any combustible material other than wood WARNING Model A Rough Opening Width B Rough Open...

Страница 10: ...2 21 1 4 30 in minimum to ceiling 1 2 8 1 2 9 1 4 Figure 3 3 Clearances to Mantels or Other Combustibles Above Appliance 1 in 25 mm min to perpendicular wall A 6 25 in 159 mm min from fireplace openin...

Страница 11: ...insulation or other materials away from vent pipe may cause fire Measure horizontal clearances from this surface Measure vertical clearances from this surface Figure 4 1 Clearances from Cap Surfaces F...

Страница 12: ...on a minimum of 2 sides beneath the floor N Vertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm m...

Страница 13: ...gth of straight pipe is allowed between two 45 elbows see Figure 5 1 ALL vent configuration specifications MUST be followed This product is tested and listed to these specifications Appliance performa...

Страница 14: ...maximum of three 90 elbows or six 45 elbows may be used in any vent configuration Some elbows may be installed horizontally See Figure 5 6 Elbows may be placed back to back anywhere in the system as l...

Страница 15: ...max 7 62 m Figure 5 4 Minimum Installation Requirements for Two 45 Elbows Top Vent Horizontal Ter mination Top Vent Horizontal Termination Three Vertical Elbows See Figure 5 6 for information about in...

Страница 16: ...Installed Vertically H2 Figure 5 6 Two or Three Elbows some Horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm...

Страница 17: ...lbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 10 Vertical Termination Two Elbows Figure 5 8 12 ft to 30 ft Vertical Run Fig...

Страница 18: ...izontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 11 Vertical Termination Three Elbows some horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90...

Страница 19: ...1 in 25 mm clearance bottom sides 1 in 25 mm clearance around vertical sections 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Firestop Heat Shield WALL Note Heat s...

Страница 20: ...ng firestop may be installed above or below the ceiling Refer to Figure 6 5 Secure with three fasteners on each side Do not pack insulation around the vent Insulation must be kept away from the pipe A...

Страница 21: ...Vaulted Ceiling Installation The attic insulation shield has been laser etched with cut lines and ceiling pitches to make field trimming easier Remove one shield from box Note Cut previously installed...

Страница 22: ...as necessary It is acceptable to use wood shims Bend out nailing tabs on each side Keep nailing tabs flush with the framing Secure the appliance to the framing by using nails or screws through the na...

Страница 23: ...directly to the hori zontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 8 1 Only outer pipes are to be sealed Do not seal...

Страница 24: ...inner flue the last pipe sec tion see Figure 8 6 Slide together to the desired length making sure that a 1 1 2 in outer flue overlap is maintained between the pipe section and slip section The pipe an...

Страница 25: ...tate either section see Figure 8 10 so that the seams on both pipe sections are aligned see Figure 8 11 They can then be carefully pulled apart Figure 8 8 Securing Vertical Pipe Sections Figure 8 9 Se...

Страница 26: ...be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as pres...

Страница 27: ...12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 7 5 Over...

Страница 28: ...ackets and tighten the nut to complete the storm collar assembly Make sure the collar is tight against the pipe section See Figure 8 17 Slide the assembled storm collar down the pipe section until it...

Страница 29: ...m T handle manual shut off valve and flexible gas connector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Pressur...

Страница 30: ...ion is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testing F...

Страница 31: ...ect wiring will override IPI safety lockout and may cause explosion WARNING C Intellifire Ignition System Wiring This appliance requires a 110 VAC supply to the appliance junction box for operation A...

Страница 32: ...servicing CAUTION Shock Risk Replace damaged wire with type 105 C rated wire Wire must have high temperature insulation WARNING GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V Adapter BLK...

Страница 33: ...nce with two screws Figure 10 2 Remove Two Screws From Bracket If the junction box is being wired from the INSIDE of the ap pliance Remove one screw that attaches access panel to column See Figure 10...

Страница 34: ...mbustible Facing Diagram 11 11 Finishing Fire Risk Finish all edges and fronts to clearances and specifications listed in manual WARNING Appliance front may be covered with non combustible material on...

Страница 35: ...m inside or underneath the firebox Front refractory three pieces package shipped in front of glass Three top logs and ember materials package shipped inside firebox C Clean the Appliance Clean vacuum...

Страница 36: ...n opposite end of log with white notched area in top of base log Repeat for each top log See Figures 12 1 through 12 6 Figure 12 1 Placing First Top Log ICON60I Figure 12 2 Placing Second Top Log ICON...

Страница 37: ...ped in the package containing the screen front sold separately Locate two screws behind hearth refractory and burner pan See Figure 12 7 Position andiron bracket between hearth refractory and burner p...

Страница 38: ...Assembly See Figure 12 10 Remove decorative screen front Disengage spring pins located at upper right and left corners between screen and frame by pulling down Tilt top of frame away from appliance an...

Страница 39: ...Figure 12 11 Install rod in hole in glass frame top See Figure 12 12 Install rod with swedge Figure 12 13 in hole in glass frame bottom See Figure 12 14 Repeat for the left side refractory panel Botto...

Страница 40: ...L Air Shutter Setting This appliance has an adjustable air shutter which controls the primary air Adjustment of the air shutter may be neces sary to obtain optimal flame appearance This should be adju...

Страница 41: ...integral barrier to prevent direct contact with the fixed glass panel Do NOT operate the appliance with the protective barrier removed Contact your dealer or Hearth Home Technologies if the barrier i...

Страница 42: ...ppliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Us...

Страница 43: ...store flammable materials in the vicinity of the appliance Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids in this appliance Combustible materials may ignite WARNIN...

Страница 44: ...switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on module If there...

Страница 45: ...rness is firmly connected to module D Damaged pilot assembly or dirty sensor rod Verify that ceramic insulator around the sensor rod is not cracked damaged or loose Verify connection from sensor rod t...

Страница 46: ...s control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4 hours...

Страница 47: ...ion Sand and repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off bur...

Страница 48: ...Sec tion 3 B D E 1 in 25 mm 29 1 2 in 749 mm C A Gas Line Electric Line 9 7 8 in 251 mm 13 3 8 in 340 mm 2 in 51 mm 2 1 4 in 57 mm F 21 1 2 in 546 mm Figure 16 1 Appliance Dimensions 16 16 Reference...

Страница 49: ...ination Cap High Wind Includes storm collar and fastener pack PVK 80 Power Vent Kit DVP TV Vertical Termination Cap Includes storm collar fastener pack DVP TB1 Basement window well termination cap Inc...

Страница 50: ...to 12 in 76 to 305 mm DVP24MI 3 to 24 in 76 to 610 mm 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm Assembled Height 24 in 610 mm Diameter 10 in 254 mm DVP AS2 10 in 254 mm 1 in...

Страница 51: ...mm 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in...

Страница 52: ...th IPI and DSI appliances only 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT Fire Brick Termination Cap 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1...

Страница 53: ...rm Cap Effective Length Effective Length TRAP1 4 1 8 in 5 5 8 in 105 mm 143 mm TRAP2 6 3 4 in 10 5 8 in 171 mm 270 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is d...

Страница 54: ...onents Diagrams con t 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm DVP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP H...

Страница 55: ...Heatilator ICON DV 4042 300 Rev R 06 07 55 This page intentionally left blank...

Страница 56: ...e Parts List ICON60I SERIES Service Parts Exploded Parts Diagram Beginning Manufacturing Date Jan 05 36 in ICON Gas Appliance DV Ending Manufacturing Date Active 16 17 18 27 19 20 21 30 31 28 29 33 32...

Страница 57: ...16 Wire Assembly 593 590A 593 590A 593 590A 593 590A 1 17 Control Module 593 592 593 592 593 592 593 592 1 18 Battery Pack 593 594A 593 594A 593 594A 593 594A 1 19 Valve 750 500 750 500 750 501 750 50...

Страница 58: ...0 Rev R 06 07 Service Parts ICON60I SERIES Exploded Parts Diagram Beginning Manufacturing Date Jan 05 36 in ICON Gas Appliance DV Ending Manufacturing Date Active 2 1 3 4 5 6 7 8 Front Refractory Kit...

Страница 59: ...ket Pre GA1327999 4042 291 4042 291 4042 291 4042 291 3 Refractory Refractory Bracket Post GA1328000 N A N A N A N A 8 Front Refractory Kit Pre GA1327999 4042 343 4042 344 4042 343 4042 344 1 Front Re...

Страница 60: ...7 ICON100I SERIES Service Parts Exploded Parts Diagram Beginning Manufacturing Date Jan 05 50 in ICON Gas Appliance DV Ending Manufacturing Date Active 4 3 2 1 6 7 9 8 12 13 14 15 11 10 5 16 17 18 27...

Страница 61: ...16 Wire Assembly 593 590A 593 590A 593 590A 593 590A 1 17 Control Module 593 592 593 592 593 592 593 592 1 18 Battery Pack 593 594A 593 594A 593 594A 593 594A 1 19 Valve 750 500 750 500 750 501 750 50...

Страница 62: ...Rev R 06 07 ICON100I SERIES Service Parts Exploded Parts Diagram Beginning Manufacturing Date Jan 05 50 in ICON Gas Appliance DV Ending Manufacturing Date Active 2 1 3 4 5 6 7 8 Front Refractory Kit...

Страница 63: ...efractory Refractory Bracket Post GA1328000 N A N A N A N A 8 Front Refractory Kit Pre GA1327999 4042 345 4042 346 4042 345 4042 346 1 Front Refractory Kit Post GA1328000 4042 434 4042 435 4042 434 40...

Страница 64: ...e front DF SAL100 BZ Salem bronze decorative front WSK MLT HTL Multi function wall switch RC BATT HTL Remove control RC SMART HTL Remote control requires 110V or pre wiring SMART BATT HTL Remote contr...

Страница 65: ...Heatilator ICON DV 4042 300 Rev R 06 07 65 This page intentionally left blank...

Страница 66: ...66 Heatilator ICON DV 4042 300 Rev R 06 07 This page intentionally left blank...

Страница 67: ...adequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those...

Страница 68: ...00162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 60...

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