Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07
3
Table of Contents
1 Listing and Code Approvals
4
A. Appliance
Certi
fi
cation . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass
Speci
fi
cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU
Speci
fi
cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 4
F. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 4
G. Requirements for the
Commonwealth of Massachusetts. . . . . . . . . . . . . . . . 5
2 Getting
Started
6
A. Design and Installation Considerations . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect the Appliance and Components . . . . . . . . . . . 6
3 Framing and Clearances
7
A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 7
B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 8
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Termination
Locations
11
A. Vent Termination Minimum Clearances . . . . . . . . . . . 11
5 Vent Information and Diagrams
14
A. Vent
Table
Key
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C. Measuring Standards. . . . . . . . . . . . . . . . . . . . . . . . . 14
D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E. Installing
Vertical
Termination
Baf
fl
e . . . . . . . . . . . . . 24
6 Vent Clearances and Framing
25
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . 25
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . 25
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . 26
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . 27
7 Appliance
Preparation
28
A. Convert from Top Vent to Rear Vent . . . . . . . . . . . . . 28
B. Securing and Leveling the Appliance . . . . . . . . . . . . 32
8 Installing Vent Pipe
33
A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . 33
B. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . 36
C. Install the Heat Shield and
Horizontal Termination Cap . . . . . . . . . . . . . . . . . . . . 37
D. Install Roof Flashing and Vertical Termination Cap . . 39
E. Assemble and Install Storm Collar . . . . . . . . . . . . . . 40
9 Gas
Information
41
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 42
10 Electrical Information
43
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . 43
B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 43
C. Intelli
fi
re Ignition System Wiring . . . . . . . . . . . . . . . . 43
D. Standing Pilot Ignition System Wiring . . . . . . . . . . . . 44
E. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 45
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . 45
11 Finishing
46
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
12 Appliance Setup
47
A. Remove Clean Face Components . . . . . . . . . . . . . . 47
B. Remove Glass Assembly. . . . . . . . . . . . . . . . . . . . . . 47
C. Remove the Shipping Materials. . . . . . . . . . . . . . . . . 47
D. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 47
E. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
F. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 47
G. Lava Rock, Vermiculite, Rockwool Placement . . . . . 47
H. Log Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
I. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
J. Install Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
K. Install Clean Face Components . . . . . . . . . . . . . . . . 49
L. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
13 Operating Instructions
52
A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 52
B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 53
C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 55
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 55
14 Troubleshooting
56
A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . 56
B. Intelli
fi
re Ignition System . . . . . . . . . . . . . . . . . . . . . . 58
15 Maintaining and Servicing the Appliance
60
16 Reference Materials
62
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 62
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . 63
C. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
D. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 78
E. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 83
F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Note:
An arrow (
¨
)
found in the text signi
fi
es change in content.
Содержание Direct Vent Gas Appliance CD4236MILR
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