4-03 31 480-1091
Constitution
EPA Certified Fireplace
10. Baffle Removal & Installation
NOTE
: The baffle in the Constitution Fireplace is 2700° Fiber Board. Removing hardware exposed to combustion processes
can be frustrating. If your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save
time and effort. Call a qualified chimney sweep or an authorized Heatilator dealer for details.
1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.
2. Remove ceramic blanket from above the baffle.
3. With a 3/16” Allen wrench, remove the front manifold tube retainer bolt on the air channel under the end of the
front tube. NOTE: Soak the bolt with penetrating oil for at least 15 minutes before trying to remove it. See
Figure 31A below.
4. To remove manifold tube, slide the tube to one side until one end is out of its hole. Then, while lifting that end of
the fiber board baffle, pull tube up over the air channel and out of hole at the other end. It is necessary to remove
the first tube in order to remove the baffle.
5. Slide fiber board baffle forward to front of fireplace and straight out through door. See Figure 31B below.
6. To install the fiber board baffle, repeat steps 2 through 4 in reverse. Be sure the fiber board baffle and ceramic blanket
are pushed back fully. and blanket is down and flat.
11. Door & Door Gasket
Periodically check the door gasket for proper seal.
As the gasket compresses or “seats” during use,
it may become necessary to adjust or tighten the
door latch.
To Adjust or Tighten Door Latch
Remove spacing washers shown in Figure 31C.
At least one spacing washer and the black washer
must be left in place.
OR
Replace the gasket material. Wear or damage to
the gasket material can cause air leakage into the
firebox resulting in overfiring and loss of efficiency.
A replacement gasket, Part 834-1460 is available
from your dealer.
Locknut
Door Cross Section
(example)
Latch Cam
Spacing Washers
Square Key
Handle
Teflon Washer
DO NOT REMOVE
Figure 31A - Removing Manifold Tube
Figure 31B - Removing Baffle
shown without ceramic blanket
Figure 31C - Door Handle Assembly
