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480-1091                                                                                                        18                                                                                                              4-03

Constitution

EPA Certified Fireplace

WARNING!

Hearth extensions are to be installed only as illustrated to 

prevent high temperatures from occurring on concealed 

combustible  materials.  Hearth  sealing  strips  prevent 

burning or hot particles from inadvertently falling directly 

on combustible surfaces in the event the building should 

settle and disturb the original construction.

Seal with non-

combustible sealant

Figure 18A - Position the Hearth Extension

18. Position the Hearth Extension

Position  and  secure  the  hearth  extension  over  the 

protective metal strips that have been placed partially 

under  the  fireplace  front. These  strips  should  be 

protruding  approximately  2” from  under  the  fireplace 

front  and  2” on  both  sides  of  the  fireplace  opening.  

See Figure 13A on page 13.  

Seal the crack between 

the  hearth  extension  and  fireplace  with  a  bead  of 

noncombustible  sealant. 

See  Figure  18A.   Apply  a 

noncombustible finishing material of your choice to the 

hearth extension.

NOTE:    SEE  PAGE  5 “CLEARANCES TO  COM-

BUSTILES, HEARTH EXTENSIONS / FLOOR PROTEC-

TION” FOR CLEARANCES REQUIRED FOR DIFFER-

ENT HEARTH EXTENSIONS INSTALLATIONS.  THE 

CLEARANCES MUST BE STRICTLY ADHERED TO.

How to determine if alternate floor protection materials are acceptable:

All  floor  protection  must  be  non-combustible  (i.e.,  metals,  brick,  stone,  mineral  fiber  boards,  etc.).   Any  organic  materials  (i.e.,  plastics,  wood  paper 

products,  etc.)  are  combustible  and  must  not  be  used.   The  floor  protection  specified  includes  some  form  of  thermal  designation  such  as  R-value 

(thermal resistance) or k-factor (thermal conductivity).

PROCEDURE:

 

1. Convert specification to R-value:

2. Determine the R-value of the proposed alternate floor protector.
 

 

i. Use the formula in step (1) to convert values not expressed as “R”.

 

 

ii. For multiple layers, add R-values of each layer to determine overall R-value.

3. If the overall R-value of the system is greater than the R-value of the specified floor protector, the alternate is acceptable.

EXAMPLE:

  The specified floor protector should be 3/4 inch thick material with a k-factor of 0.84.  The proposed alternate is 4” brick with an r-factor 

of 0.2 over 1/8” mineral board with a k-factor of 0.29.

Step (a):  Use formula above to convert specification to R-value. 

Step (b):  Calculate R of proposed system.

 =

1

.84

R =

x T

1

k

x  0.75  =  0.893

Rbrick  =  0.2 x 4 = 0.431

4" brick of r = 0.2, therefore:

1/8" mineral board of k = 0.29, therefore:

Rmineral board  = 1

0.29

x  0.125  =  0.431

Rtotal =  Rmineral board = 0.8 + 0.431 = 1.231

Step  (c):   Compare  proposed  system  Rtotal of 1.231 to specified R of 0.893.  Since proposed system Rtotal is greater than required, the system 

is acceptable.

DEFINITIONS

1

k

Btu(in)

ft

2

(hr)(

o

F)

= K x 12

(ft

2

)(hr)(

o

F)

Btu

R =

k =

K =

r = (ft

2

)(hr)(

o

F)

(Btu)(in)

=

Btu(ft)

ft

2

(hr)(

o

F)

R =

x T

1

k

R =

x T

1

K x 12

k-factor is given with a required thickness (T) in inches: 

K-factor is given with a required thickness (T) in inches:  

r-factor is given with a required thickness (T) in inches:  R = r x T

R-value given - no conversion needed.

R =

x T

1

K x 12

R =

x T

1

k

17. Alternate materials worksheet

Содержание CONSTITUTION

Страница 1: ...ead entire manual before you install and use your fireplace O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C Hearth Home Technologies 1915 W Saunders Street Mount Pleasant...

Страница 2: ...hock Also make sure the replace is completely cooled before servicing Installation and Draft Considerations 4 A Listings and Code Approvals 3 B Description of the Fireplace System 3 C Fireplace Dimesi...

Страница 3: ...ey System Chimney Termination Cap Outside Air Kit Hearth Extension Firebrick A LISTINGS AND CODE APPROVALS This fireplace system has been tested and listed in accordance with UL127 and ULC S610 M87 st...

Страница 4: ...ation Location NOT Recommended Cathedral Ceiling Construction 2nd Floor Balcony 1st Floor Multi level Roofs OUTSIDE AIR KIT INSTALLATION NOTE The outside air kit is installed on the right hand side of...

Страница 5: ...tructed of non combustible materials such as cement block or equivalent material Decorative combustible flooring on the raised hearth must be 20 508mm in front of and 8 203mm to either side of the fue...

Страница 6: ...n 36 long SL348 Chimney Section 48 long SL3 Chimney Stabilizer SL315 Chimney Offset Return 15 SL330 Chimney Offset Return 30 FS338 Firestop Straight FS339 Firestop 15 FS340 Firestop 30 AS8 Straight At...

Страница 7: ...irestop Spacer 24 A 8 101 2 Inside Diameter 8 Outside Diameter 101 2 20 3 4 Inside Diameter 8 Outside Diameter 101 2 A B 14 1 2 10 1 2 2 10 1 2 JB877 Joint Band 12 24 5 8 27 3 8 12 31 24 5 8 SL306 6 4...

Страница 8: ...re Termination Cap CT35 Chase Top CAK4A Chimney Air Kit 15 3 4 TR342 TERMINATION CAP TOP OF UPPERMOST CHIMNEY SECTION 14 1 2 MAX DISTANCE CHASE TOP 23 14 3 4 17 3 4 8 Flue 10 1 2 Outer 16 1 2 13 1 4 2...

Страница 9: ...to you when choosing a location for your fireplace This fireplace may be used as a room divider installed along a wall across a corner or used in an exterior chase See Figure 9A Locating the fireplace...

Страница 10: ...exibility in construction The following figures are the minimum distances from the base of the fireplace 2 Framing the Fireplace 1 Min overall straight height 13 ft 2 Min height with offset return 14...

Страница 11: ...ticular chimney parts 5 Whenever the chimney penetrates a floor ceiling a firestop spacer must be installed 6 The effective height of the fireplace assembly is measured from the base of fireplace to t...

Страница 12: ...it passes through the roof See Figure 12A b These chimney heights are necessary in the interest of safety but do not ensure smoke free operation Trees buildings adjoining roof lines adverse wind condi...

Страница 13: ...pproximately 23 x 4 These strips are used to provide added protection where the fireplace and the hearth extension meet Slide each metal strip 2 under the front edge of the fireplace The individual pi...

Страница 14: ...e dimension lumber used in the ceiling joists Install the firestop spacer These firestop spacers are designed to provide the minimum 2 air space required around the chimney In all situations the fires...

Страница 15: ...L 300 MH842 Celing Roof Thimble 1 Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney Lay out cut and frame a 14 1 2 square opening measured on the hori...

Страница 16: ...nt gravity from pulling the chimney sections apart the returns and the chimney stabilizers have straps for securing these parts to joists or rafters See Figure 16B 11 Marking the Exit Point of the Roo...

Страница 17: ...rks The construction of and materials used for a hearth extension are shown in Figures 17A and 17B A hearth extension of this construction may be covered with any noncombustible decorative material an...

Страница 18: ...ustible and must not be used The floor protection specified includes some form of thermal designation such as R value thermal resistance or k factor thermal conductivity PROCEDURE 1 Convert specificat...

Страница 19: ...this metal template is HHT Template 21 Mantel A combustible mantel may be positioned no lower than 60 from base of the fireplace The combustible mantel may have a maximum depth of 12 Combustible trim...

Страница 20: ...rovided with it Storm Collar Chase Flashing 6 min 2 min 2 min Storm Collar Chase Flashing 2 min 14 1 2 max Top of uppermost chimney section 2 Chase Top Construct a chase of desired materials main tain...

Страница 21: ...laced through cracks around windows under doors etc Most newly constructed houses or existing homes fitted with tightly sealed doors and windows are relatively air tight The Constitution Fireplace com...

Страница 22: ...ry important to reload your fireplace while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood It is best to open the air control fo...

Страница 23: ...installation and installed in a standard wall mount with junction box on the wall 6 Burning Guidelines The Heat Zone accessory kit conveys warm air from the fireplace through air duct s to remote loca...

Страница 24: ...vapor rise from the fireplace surface this is normal We recommend that you open a window until the odor dissipates and paint is cured NOTE Fireplace should be run full open for a minimum of 15 minute...

Страница 25: ...species of wood you burn the single most important factor that affects the way your fireplace operates is the amount of moisture in the wood The majority of the problems fireplace owners experience a...

Страница 26: ...em These three factors work together as a system to create the flue draft Increasing or decreasing any one of them will affect the other two and thus change the amount of draft in the entire system If...

Страница 27: ...closed container until all embers have thoroughly cooled 1 Creosote and Soot a Formation and need for removal When wood is burned slowly it produces tar and other organic vapors which combine with ex...

Страница 28: ...le attachment knob hang over the edge of the table top so door lays flat on a soft surface 5 Remove the screws from each glass tab 5 on each door using a 2 Phillips Head screwdriver HINT Soak screws i...

Страница 29: ...you have the proper brick in the correct location Measue the brick size for accuracy After the coals are completely cooled remove all old brick and ash from unit and vacuum out firebox 1 Remove new br...

Страница 30: ...replace After Fireplace Installation 1 Remove the firebrick from the bottom of the fireplace 2 Remove the 2 screws from the access panel in the firebox floor 3 Pry up the access panel using the screwd...

Страница 31: ...r channel and out of hole at the other end It is necessary to remove the first tube in order to remove the baffle 5 Slide fiber board baffle forward to front of fireplace and straight out through door...

Страница 32: ...A Certified Fireplace 480 1091 32 4 03 Service Parts Beginning Manufacturing Date 02 17 03 Ending Manufacturing Date __________ Part number list on following page Door Assembly EXPLODED VIEW 1 0 27 1...

Страница 33: ...d SRV480 0510 3 Brick Set BRICK 480 4 Ceramic Blanket 1 cut to fit see drawing on page 32 832 3400 5 Door Handle Assembly includes 2 door handles HANDLES 480 securing bracket lock nut latch cam key an...

Страница 34: ...ace Enclosure 16 17 Locations 9 Firestop Spacer 7 Installation 14 Firewood 25 26 Floor Protection 5 Flue 26 Framing 9 10 Fuel 2 25 26 G General Information 21 Glass Cleaning 28 Glass Replacement 28 Go...

Страница 35: ...ents regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of upgraded compone...

Страница 36: ...4 03 36 480 1091 PLEASE RETURN THESE INSTRUCTIONS TO THE HOME OWNER WHEN INSTALLATION IS COMPLETE ATTENTION INSTALLER...

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