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Parallel Compressor Systems Installation & Operations Manual, October 2004  

3

Parallel Compressor Systems

Introduction

Parallel Compressor systems are central refrigeration units 

employing 2 to 8 parallel piped compressors, a control panel, 

and receiver mounted on one common base frame. The system 

may be designed for either Indoor or Outdoor use. The Outdoor 

design may include the condenser mounted and piped.  
The selection and design of the system is based on the needs 

of  the  individual  customer. The  most  important  point  in 

planning an installation of the Heatcraft parallel system is the 

proper selection of the system components for the particular 

application.  
Component parts have been selected for their dependability 

and  availability  to  keep  service  problems  to  a  minimum.  

Simplicity  of  design  has  also  made  the  Heatcraft  parallel 

system one of the easiest to service and install. The simplicity 

and compactness of the Heatcraft design make the addition of 

hot gas defrost and/or heat reclaim a simple and economical 

feature.
In the following pages will be found explanations of system 

components, wiring and piping diagrams, control settings, and 

operational guides.  

Inspection

Unit inspection should be assigned to a dependable individual.  

Inspect the parallel system and any accessories shipped with 

them for damages or shortages before and during unloading.  

All items on bill of lading should be accounted for prior to 

signing the shipping receipt. Note any shortages or damage on 

carrier’s delivery receipt (Specify the extent and type of damage 

found).  Unit  should  be  inspected  carefully  for  concealed 

damage.  Notify  the  Heatcraft  sales  representative  and  the 

carrier of the damage immediately. Request an immediate 

joint inspection with the carrier (Do not repair the unit until 

inspected by carrier’s representative). Care should be exercised 

when uncrating units to prevent damage.   
The system is shipped with a holding charge of dry nitrogen.  

Check to see that pressure is still in the unit upon receipt.  

Report lack of pressure immediately to the Heatcraft service 

department.

NOTE:

  Accessory items such as drier cores, 

mounting pads, modems, etc. may be 

packaged in a separate carton. Be sure 

that you receive all items.

Unit Designation

Units are identified by letter, brand, compressor type, quantity 

of compressors, horsepower, condenser type, control voltage, 

defrost type, refrigerant/range, unit voltage and application.  

Unless otherwise requested by the customer all refrigeration 

circuits are numbered from one to the highest and from left to 

right while facing the electrical panel.

Model Definition:

1st digit - Brand (B, C, H, or L)

2nd digit - Compressor Type

 

H - Hermetic

 

R - Reciprocating

 

S - Screw

 

O - Open

 

Z - Scroll

®

 

C - Compound

3rd digit - Unit Construction

 

R - Remote Condenser

 

U - Attached Condenser

 

H - Hybrid

 

M - Multi-compressor Platform

 

F - Frame Hybrid (Frame + Standard Unit)

4th digit - Compressor Quantity

 

2 - 2 Compressors

 

3 - 3 Compressors

 

4 - 4 Compressors

 

Etc.

5th, 6th, & 7th digit - Horsepower

 

030 - 30 HP

 

075 - 75 HP

 

100 - 100 HP

 

Etc.

8th digit - Condenser Type

 

A - Air

 

W - Water

 

E - Evaporative

9th digit - Control Voltage

 

A - 115/1/60

 

B - 208-230/1/60

 

C - 24/1/60

10th digit - Defrost Type

 

A - Air/Off-Cycle

 

E - Electric

 

G - Hot Gas

 

M - Multiple

 

W - Water

11th digit - Temperature Range

 

L  - Low

 

M - Medium

 

H - High

 

C - Combination

 

X - Ultra Low

12th digit - Refrigerant Type

 

2 - R-22

 

4 - R-134A

 

6 - R-404A, R-507

 

8 - Multiple

13th digit - Unit Voltage

 

C - 208-230/3/60

 

D - 460/3/60

 

E - 575/3/60

 

J - 208/3/60

 

K - 230/3/60

 

M - 380/3/60

14th digit - Application

 

1 - Indoor

 

2 - Outdoor

Содержание H-IM-PCS

Страница 1: ...Parallel Compressor Systems Bulletin No H IM PCS October 2004 Part Number 25000102 Replaces H IM 72B October 2004 Installation and Operation Manual...

Страница 2: ...peland Lubricants Carlyle Compressors Approved Carlyle Lubricants Oil Pressure Table 13 O6D E Oil Pressure History Table 14 Oil Safety Switch 22 Table 15 Part Load Performance Multipliers Table 16 Req...

Страница 3: ...tive and the carrier of the damage immediately Request an immediate joint inspection with the carrier Do not repair the unit until inspected by carrier s representative Care should be exercised when u...

Страница 4: ...es at the rear and 42 inches in the front of panel or as required by National or Local Codes For parallel system units placed end to end 24 inches between units is suggested Floor Foundation Requireme...

Страница 5: ...e ground level provides some protection from ground water and wind blown matter The concrete slab should be isolated from the building structure Finally before tightening mounting bolts recheck the le...

Страница 6: ...whenever possible Care should be taken to see that ample room is left for maintenance work through access doors and panels When the unit is in an area where it is enclosed by three walls the unit mus...

Страница 7: ...ment Before starting up a parallel unit insure that all fuses and motor protective devices are in place and that all wiring is secure A complete wiring diagram for troubleshooting the unit will be fou...

Страница 8: ...ed a maximum of 2 feet in each direction Pipingattachedtoavibratingobject suchasacompressor or compressor base must be supported in such a manner that will not restrict the movement of the vibrating o...

Страница 9: ...ially on hot gas lines to prevent line breakage This is critical on long straight runs of generally 70 or more where expansion loops must be provided and hangers should allow for longitudinal movement...

Страница 10: ...04A R 507 4 1 1 1 6 1 1 6 8 2 2 1 10 2 2 7 12 2 3 3 16 3 4 1 20 4 5 6 30 6 8 3 40 8 11 8 Table 2 Pressure Loss of Liquid Refrigerants In Liquid Line Risers Expressed in Pressure Drop PSIG and Subcooli...

Страница 11: ...2 57 3 50 4 98 14 27 40 26 42 58 40 64 95 61 93 1 32 1 91 1 33 1 87 1 5 8 12 134A 22 R 507 502 404A 90 9 90 0 78 0 3 65 4 96 7 07 20 37 56 37 59 82 57 90 1 35 87 1 33 1 86 1 30 1 88 2 64 2 1 8 12 134...

Страница 12: ...8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 1 5 8 1 5 8 1 5 8 84 000 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8...

Страница 13: ...8 5 8 5 8 72 000 1 5 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 5 8 5 8 5 8 5 8 5 8 7 8 78 000 2 1 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 5 8 1...

Страница 14: ...1 5 8 1 5 8 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 3 8 1 5 8 84 000 1 1 8 1 1 8 1 3 8 1 3 8 1 3 8 1 5 8 1 1 8 1 3 8 1 3 8 1 3 8 1 5 8 1 5 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 5 8 1 5 8...

Страница 15: ...5 8 5 8 72 000 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 2 1 2 5 8 5 8 5 8 7 8 78 000 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 3 8 1 5...

Страница 16: ...1 8 1 3 8 1 1 8 1 1 8 180 000 50 100 1 5 8 2 1 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 5 8 1 3 8 1 3 8 1 3 8 1 5 8 1 3 8 1 3 8 240 000 50 100 1 5 8 2 1 8 1 5 8 1 5 8 1 5 8 1 5 8 1 3 8 1 3 8 1 5...

Страница 17: ...e pull down The wiring diagramfortheunitwillhavetobeconsultedtodetermine how to best force the fans to operate for this step 4 With all compressor and control breakers and toggle switches turned off a...

Страница 18: ...eturned into the liquid manifold the Priority I design returns the liquid to the condenser through a liquid drain manifold Hot discharge gas is injected into the suction line at the parallel rack and...

Страница 19: ...igerant being returned to the compressor This will cause dilution of the oil and eventual failure of the bearings and piston rings In extreme cases the compressor will fail as a result of the diluted...

Страница 20: ...est The compressors are solid mounted to a base frame or mounted on the refrigerant receiver All reciprocating compressors incorporate oil floats Crankcase heaters will be installed and wired Cylinder...

Страница 21: ...1 24 to 1 8 18 to 34 1 24 to 2 3 Carlyle Compressors Approved Carlyle Lubricants For CFC and HCFC Refrigerants Use Totaline 150 Suniso 3GS Shrieve Zerol 150 Texaco WFI 32 150 IGI Petroleum Cryol 150...

Страница 22: ...eactivated after a specified trip delay The output relay reactivates after power line conditions return to an acceptable level for a specified amount of time Restart Delay The trip delay prevents nuis...

Страница 23: ...Vessel is exposed to excessive heat When a Vessel containing liquid refrigerant is shut off from otherpartsofthesystemariseintemperaturewillcausearisein pressure If theVessel is completely filled wit...

Страница 24: ...let 350 400 425 450 Angle 526E 3 8 MPT 3 8 FLARE 10 2 11 6 12 3 13 0 527E 1 2 MPT 5 8 FLARE 28 5 32 4 34 4 36 3 Straight Through 5231 3 8 MPT 3 8 FLARE 11 2 12 7 13 5 14 3 5231 A 3 8 MPT 1 2 FLARE 18...

Страница 25: ...cannot be reset until the pressure drops to a predetermined level The latching mechanism inside the manual reset model is trip free The electrical contacts will cutout even if the reset button is hel...

Страница 26: ...d to insure the system will work properly Low Pressure Oil System This type system is normally used for parallel compressors and uses three basic components Oil Separator Oil Reservoir and Oil Level R...

Страница 27: ...pressure expansion valve with a range of 0 to 90 psig Temprite Part No is 67070000 An alternative valve manufactured by Sporlan is Model ADRI 11 4 0 90 Oil Level Regulators The AC R adjustable oil re...

Страница 28: ...n the motor cavity on semi hermetic models the compressor will overfill The oil line sight glass is a good way to see how the separator is working Look for movement in the glass If the separator is no...

Страница 29: ...strainers and filter driers 3 Install a replacement compressor and make a complete electrical check 4 Make sure the suction line adjacent to the compressor is clean Install a liquid line filter drier...

Страница 30: ...r pressure The regulator closes as the condenser pressure drops below the set point thus back flooding the condenser and reducing the inside surface area available for condensing Valve B is and Outlet...

Страница 31: ...utdoor temperature to allow the system pressures to drop below the regulator pressure settings Before adjusting make sure that all manual opening stems on the regulators are set for automatic operatio...

Страница 32: ...0psig withonecompleteturnequal toapproximately4psichange Adjustmentsshouldbemade insmallincrements allowingforthesystemtostabilizeafter each turn 6 Vary the evaporator load to test at various conditio...

Страница 33: ...connections Checkoperationandconditionofcontactsoncompressor fan motor contactors Check appearance of control panel interior Check appearance of exterior conduit junction boxes Check appearance of ins...

Страница 34: ...tor Check stator If leads are all right replace stator Eliminate cause of excessive pressure Check oil level Correct binding Unit Operates Long Or Continuously 1 2 3 4 5 6 Control contacts sticking in...

Страница 35: ...ters Check and reset for proper superheat Check means for regulating condensing temperature Check for proper sizing Little or No Oil Pressure 1 2 3 4 5 6 7 8 9 Clogged suction oil strainer Excessive l...

Страница 36: ..._ Group __________________ Group _________________ Compressor Model Serial No __________________ __________________ Group __________________ Compressor Model Serial No __________________ _____________...

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