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Modern Pergola Installation Guide

STEP 3 – INSTALL POSTS OVER POST MOUNT 

a) 

Double check desired height 
of pergola roof and mark each 
aluminum post mount at the 

top

 of the beam – simplest way 

(short of using a laser level) is 
to quick clamp your beams to 
your post mounts and mark the 
mount at the desired height.

b) 

Cut aluminum post mount 8 
½" below this mark 

- Use any 

circular saw with a non-ferrous 
blade. It is important that the 
cut be as square as possible. 
This will help the Post Top Plate 
to sit level. We recommend that 
you trace your cut line around 
the post with a speed square.  

c) 

Slide the Post Mount Standoff 
over each post. These provide 
a friction tight fit between 
the post and post mount. 
They will sit on the top of 

the post mount plate and do 
not need to be fastened.

d) 

Insert the Post Top Plate into 
the top of your post mount.

e) 

Attach Post Top Plate to the 
post mount with fasteners 
labeled "post top plate to post 
mount". This connection proves 
a surface to attach your pergola 
box beams and prevents uplift 
of your post under high winds. 

f) 

Cut 7x7 vinyl post to proper 
height – First measure from 
the base of post mount to 
the top of the Post Top Plate. 
Cut your vinyl post 9" longer 
than this measurement. 

a. 

Make sure to cut from the 
correct end of the post.

 

This is the end without the 
routed slot for the beam. 

b. 

Remember, your vinyl 
post will stick up 1" taller 
than the top of the 2x8 
box beam to allow room 
to fit in the post cap. 

c. 

If the bottom of your 
post will be visible upon 
completion you will want to 
take extra time to ensure to 
cut the post off as square 
as possible. This is best 
done by tracing your cut 
line around the post with a 
speed square and cutting 
carefully and slowly. 

g) 

Slide the post over the top of 
the mount. If you purchased 
the post skirts, slide those 
over the post next. 

h) 

Repeat this step for each post.

STEP 4 – ATTACH LEDGER TO STRUCTURE 

Attached 
Pergolas Only

i) 

Secure ledger to 
structure ensuring it is 
centered on pergola 

j) 

Fasteners – Necessary 
fasteners for Ledger are NOT 
provided in kit. Requirements 
determined by structure.

k) 

If removing siding, ensure 
that ledger plate is properly 
flashed and sealed.

l) 

If ledger is installed over top 
of siding, ensure that top and 

sides are caulked adequately.

2"x8" Box Beam

Heavy Bead 
Silicone Caulk

Attach Box Beam / Rafter to 
Hanger w/ fasteners provided

Rafter Hanger with 
(6) 3½" Heavy Shank Screws 
(Screws Not Provided) 

Reinforced aluminum insert

House Rim

Siding

Sheathing

PVC Ledger Plate

1"x12"

Figure 4

Содержание MODERN PERGOLA

Страница 1: ...When only the best will do MODERN PERGOLA INSTALLATION GUIDE ...

Страница 2: ...s in aluminum Pencil Speed Square String line If cutting to size is required Miter or Circular Saw with carbide blade cut slowly Sawhorses Additional tools for digging and setting pier type footings Hand diggers Auger Scrap Lumber for making forms Concrete stakes for holding forms Wheel barrow or small concrete mixer Shovel Trowel All fasteners for beams rafters purlin holders and purlins included...

Страница 3: ...d first remove the purlin holder and determine what trim length will allow you to cut between the holes This same measurement can be then applied to your post mount spacing You will trim each beam rafter and purlin holder in your kit by this exact size as you follow the installation steps b IMPORTANT Ensure posts are SQUARE with each other and or any adjoining structure NOTE If adding to an existi...

Страница 4: ...onstructed on a sound foundation For a compacted gravel base this means a minimum two courses below grade For a concrete base be sure to attach footing to base course with the recommended amount of landscape adhesive For construction of post we recommend either masonry or a high quality concrete product installed with a quality brand of landscape adhesive In the case of adhesive follow manufacture...

Страница 5: ...his allows the patio to freely move up and down without squeezing or crushing parts of the pergola post NOTE It is common that the patio will have some slope This is no problem Simply set the top of your forms to follow the desired slope The roof of the pergola can still be installed level b Determine post locations and layout with strings and tape measures c Minimum footing size 12 round or 10 sq...

Страница 6: ... of the Post Top Plate Cut your vinyl post 9 longer than this measurement a Make sure to cut from the correct end of the post This is the end without the routed slot for the beam b Remember your vinyl post will stick up 1 taller than the top of the 2x8 box beam to allow room to fit in the post cap c If the bottom of your post will be visible upon completion you will want to take extra time to ensu...

Страница 7: ...ms as per figure 5a d Using your driver and 12 extension fasten the beam to the Post Top Plate using the fasteners labeled beam to post e Set the beam attachment bracket in the inside corner of each beam intersection Figure 5b f Using a driver extension and the pre drilled holes in the post attach each bracket to post stiffener with fasteners labeled beam attachment bracket You DO NOT need to fill...

Страница 8: ...uirements determined by structure d Using a helper lift and set the beams into your posts and hangers ensuring to lap the beams as per figure 5c e Using your driver extension fasten the beam to the Post Top Plate using the fasteners provided f Set the beam attachment bracket in the inside corner of each beam intersection Figure 5b g Using a driver extension and the pre drilled holes in the post at...

Страница 9: ... rafter on the beam If your kit is attaching to a structure please note that these fasteners are NOT provided in your kit as they are determined by the type of structure you are attaching to d If your kit is attached to a structure you will want to transfer the same rafter spacing layout you used on your outside box beam to the ledger plate on the structure To ensure the rafter hangers are placed ...

Страница 10: ... sure to cut from the end labeled CUT END f Using the fasteners labeled inside purlin holders to rafter Install these 1 purlin holders on top of each rafter IMPORTANT a Be careful not to OVERTIGHTEN these screw as they can crack the purlin holder It is helpful to turn down the speed of your drill b Make sure purlin holes are angled the same direction as the outside purlin holder c Make sure that y...

Страница 11: ... into the holders until it is centered between the posts NOTE The purlin caps help guide the purlins into each of the holes It is helpful to have another person to assist with any purlins that get hung up during this process g Continue sliding purlins cap end first in to each hole until fully inserted h Insert the shorter last purlin into the last hole centering it between posts as you did the fir...

Страница 12: ... through the hole in the rafter hanger f Measure the clearance between the rafter hangers g Cut aluminum and vinyl 2x6 piece 1 8 shorter than the distance between hanger plates to ensure enough room to fit the 2x6 into place Test fit the 2x6 between the hangers trim if necessary h Once 2x6 is the proper length mark and drill a hole for the wire to come through the 2x6 i Slide skirts over each end ...

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