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Modern Pergola Installation Guide

STEP 7 – INSTALL PURLIN HOLDERS

a) 

First, install one of the outside 
purlin holders (2" x 3 ½") to your 
box beam. Measure the correct 
length of these according to 
figure 7a. –

 IMPORTANT - 

Make sure to consider which 
direction you would like to 
purlins to angle to provide your 
desired amount of shade. 

b) 

If necessary, cut outside 
purlin holders to fit tightly 
between the posts as in Figure 
7a. 

 IMPORTANT -

 cut each 

holder from the side marked 
CUT END. If you cut the 
wrong end it will be difficult 
to later line up the holes. 

c) 

Attach outside purlin holder 
to the box beam using the 
fasteners labeled "outside 
purlin holder to box beam." 

Make sure the height of the 
top of the holder matches 
the top of the beam. 

d) 

Install 5/8" plugs into the holes 
on the outside purlin holder.

e) 

If necessary, measure and 
cut inside purlin holders (1 ¾" 
square) to fit on the top of each 
rafter. Make sure to cut from 
the end labeled CUT END.

f) 

Using the fasteners labeled 
"inside purlin holders to 
rafter", Install these 1 ¾" 
purlin holders on top of 
each rafter.

 IMPORTANT -

a. 

Be careful not to 
OVERTIGHTEN these screw 
as they can crack the purlin 
holder. It is helpful to turn 
down the speed of your drill.

b. 

Make sure purlin holes are 
angled the same direction 
as the outside purlin holder.

c. 

Make sure that your screws 
are spaced BETWEEN the 
holes for the purlins.

d. 

Install a screw near each 
end and one about every 
2’ along the purlin holder. 
It is helpful to count the 
number of holes on the 
holder and space the 
screws evenly between 

g) 

DO NOT 

install the remaining 

outside purlin holder on the 
other end. This happens AFTER 
the purlins are installed.

7" sq. Post

2"x8" Box Beam

2"x3½" Outside Purlin Holder

 (Cut tight to fit)

Pu

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in

D

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tion

Measure Inside Post to Inside Post 

Rafter Direction

Figure 7a

Figure 7b

2"x6" Rafter

1¾"sq. Inside Purlin Holder 

Fastened on top of Rafter

7" sq. Post

2"x8" Box Beam

2"x3½" Outside Purlin Holder

Rafter Direction

Cut Inside Purlin Holder to fit 

tightly between Box Beams

Содержание MODERN PERGOLA

Страница 1: ...When only the best will do MODERN PERGOLA INSTALLATION GUIDE ...

Страница 2: ...s in aluminum Pencil Speed Square String line If cutting to size is required Miter or Circular Saw with carbide blade cut slowly Sawhorses Additional tools for digging and setting pier type footings Hand diggers Auger Scrap Lumber for making forms Concrete stakes for holding forms Wheel barrow or small concrete mixer Shovel Trowel All fasteners for beams rafters purlin holders and purlins included...

Страница 3: ...d first remove the purlin holder and determine what trim length will allow you to cut between the holes This same measurement can be then applied to your post mount spacing You will trim each beam rafter and purlin holder in your kit by this exact size as you follow the installation steps b IMPORTANT Ensure posts are SQUARE with each other and or any adjoining structure NOTE If adding to an existi...

Страница 4: ...onstructed on a sound foundation For a compacted gravel base this means a minimum two courses below grade For a concrete base be sure to attach footing to base course with the recommended amount of landscape adhesive For construction of post we recommend either masonry or a high quality concrete product installed with a quality brand of landscape adhesive In the case of adhesive follow manufacture...

Страница 5: ...his allows the patio to freely move up and down without squeezing or crushing parts of the pergola post NOTE It is common that the patio will have some slope This is no problem Simply set the top of your forms to follow the desired slope The roof of the pergola can still be installed level b Determine post locations and layout with strings and tape measures c Minimum footing size 12 round or 10 sq...

Страница 6: ... of the Post Top Plate Cut your vinyl post 9 longer than this measurement a Make sure to cut from the correct end of the post This is the end without the routed slot for the beam b Remember your vinyl post will stick up 1 taller than the top of the 2x8 box beam to allow room to fit in the post cap c If the bottom of your post will be visible upon completion you will want to take extra time to ensu...

Страница 7: ...ms as per figure 5a d Using your driver and 12 extension fasten the beam to the Post Top Plate using the fasteners labeled beam to post e Set the beam attachment bracket in the inside corner of each beam intersection Figure 5b f Using a driver extension and the pre drilled holes in the post attach each bracket to post stiffener with fasteners labeled beam attachment bracket You DO NOT need to fill...

Страница 8: ...uirements determined by structure d Using a helper lift and set the beams into your posts and hangers ensuring to lap the beams as per figure 5c e Using your driver extension fasten the beam to the Post Top Plate using the fasteners provided f Set the beam attachment bracket in the inside corner of each beam intersection Figure 5b g Using a driver extension and the pre drilled holes in the post at...

Страница 9: ... rafter on the beam If your kit is attaching to a structure please note that these fasteners are NOT provided in your kit as they are determined by the type of structure you are attaching to d If your kit is attached to a structure you will want to transfer the same rafter spacing layout you used on your outside box beam to the ledger plate on the structure To ensure the rafter hangers are placed ...

Страница 10: ... sure to cut from the end labeled CUT END f Using the fasteners labeled inside purlin holders to rafter Install these 1 purlin holders on top of each rafter IMPORTANT a Be careful not to OVERTIGHTEN these screw as they can crack the purlin holder It is helpful to turn down the speed of your drill b Make sure purlin holes are angled the same direction as the outside purlin holder c Make sure that y...

Страница 11: ... into the holders until it is centered between the posts NOTE The purlin caps help guide the purlins into each of the holes It is helpful to have another person to assist with any purlins that get hung up during this process g Continue sliding purlins cap end first in to each hole until fully inserted h Insert the shorter last purlin into the last hole centering it between posts as you did the fir...

Страница 12: ... through the hole in the rafter hanger f Measure the clearance between the rafter hangers g Cut aluminum and vinyl 2x6 piece 1 8 shorter than the distance between hanger plates to ensure enough room to fit the 2x6 into place Test fit the 2x6 between the hangers trim if necessary h Once 2x6 is the proper length mark and drill a hole for the wire to come through the 2x6 i Slide skirts over each end ...

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