background image

Modern Pergola

 

Installation Guide

heartlandpergolas.com  |  

11

 STEP 8 – INSTALL PURLINS

a) 

NOTE:

 There are two purlins 

with your kit that are cut shorter 
than the rest. These fit in the 
purlin holes between your 
posts and are the first and 
last purlins on the pergola. 

b) 

If you trimmed the width of 
your pergola, follow items 1 
& 2 below. If not proceed to 
letter c) below.  

1. 

To determine proper purlin 
length, insert a tape measure 
into the outside purlin 
holder and measure to the 
inside of the last box beam. 

Cut purlins 1 ½" shorter 
than this measurement.

2. 

For first and last purlins, 
cut enough off to fit 
between your posts. This 
should be 12" shorter 
than the other purlins.

c) 

Install one purlin cap on 
the end of each purlin. 

d) 

Before sliding in your purlins, 
remove the screws from the 
first 2x6 rafter, closest to 
the side from which you will 
be sliding in the purlins. 

e) 

Raise this rafter enough to slide 
the piece labeled "rafter block" 
between the bottom of the 
rafter and the rafter hanger. 
This block raises the rafter 
enough to allow much easier 
installation of the purlins and 
remaining outside purlin holder. 

f) 

Starting at one end with the 
first purlin, slide the capped 
end into the holders until it is 
centered between the posts. 

NOTE:

 The purlin caps help 

guide the purlins into each 
of the holes. It is helpful to 
have another person to assist 
with any purlins that get hung 
up during this process. 

g) 

Continue sliding purlins 
(cap end first) in to each 
hole until fully inserted. 

h) 

Insert the shorter last purlin 
into the last hole centering 
it between posts as you 
did the first purlin.

i) 

Install two additional purlin 
caps on the ends of the first 
and last purlin. These can be 
fastened to the purlin holder 

(one on each end of the 
purlin) with the screws labeld 
"purlin holder to purlin".

j) 

Once all purlins are inserted 
you can install the remaining 
outside purlin holder. Slide 
it on the ends of the purlins 
and gently remove the rafter 
block from under each 
end of the first rafter. 

k) 

Once all the purlins are 
inserted into the last holder 
you may need to tap the 
outside purlin holder down into 
place. Then align and screw 
it to the outside beam with 
the fastener labeled "outside 
purlin holder to box beam".

l) 

Install 5/8" plugs into the holes 
on the outside purlin holder.

m) 

Re-install the screws in the 
2x6 rafter that you loosened 
to insert the rafter block.

n) 

Peel off any remaining 
stickers and clean off any 
handling or pencil marks 
with the Magic Eraser®.

CONGRATULATIONS! 
Your pergola is now complete and you likely deserve a cold beverage!

Содержание MODERN PERGOLA

Страница 1: ...When only the best will do MODERN PERGOLA INSTALLATION GUIDE ...

Страница 2: ...s in aluminum Pencil Speed Square String line If cutting to size is required Miter or Circular Saw with carbide blade cut slowly Sawhorses Additional tools for digging and setting pier type footings Hand diggers Auger Scrap Lumber for making forms Concrete stakes for holding forms Wheel barrow or small concrete mixer Shovel Trowel All fasteners for beams rafters purlin holders and purlins included...

Страница 3: ...d first remove the purlin holder and determine what trim length will allow you to cut between the holes This same measurement can be then applied to your post mount spacing You will trim each beam rafter and purlin holder in your kit by this exact size as you follow the installation steps b IMPORTANT Ensure posts are SQUARE with each other and or any adjoining structure NOTE If adding to an existi...

Страница 4: ...onstructed on a sound foundation For a compacted gravel base this means a minimum two courses below grade For a concrete base be sure to attach footing to base course with the recommended amount of landscape adhesive For construction of post we recommend either masonry or a high quality concrete product installed with a quality brand of landscape adhesive In the case of adhesive follow manufacture...

Страница 5: ...his allows the patio to freely move up and down without squeezing or crushing parts of the pergola post NOTE It is common that the patio will have some slope This is no problem Simply set the top of your forms to follow the desired slope The roof of the pergola can still be installed level b Determine post locations and layout with strings and tape measures c Minimum footing size 12 round or 10 sq...

Страница 6: ... of the Post Top Plate Cut your vinyl post 9 longer than this measurement a Make sure to cut from the correct end of the post This is the end without the routed slot for the beam b Remember your vinyl post will stick up 1 taller than the top of the 2x8 box beam to allow room to fit in the post cap c If the bottom of your post will be visible upon completion you will want to take extra time to ensu...

Страница 7: ...ms as per figure 5a d Using your driver and 12 extension fasten the beam to the Post Top Plate using the fasteners labeled beam to post e Set the beam attachment bracket in the inside corner of each beam intersection Figure 5b f Using a driver extension and the pre drilled holes in the post attach each bracket to post stiffener with fasteners labeled beam attachment bracket You DO NOT need to fill...

Страница 8: ...uirements determined by structure d Using a helper lift and set the beams into your posts and hangers ensuring to lap the beams as per figure 5c e Using your driver extension fasten the beam to the Post Top Plate using the fasteners provided f Set the beam attachment bracket in the inside corner of each beam intersection Figure 5b g Using a driver extension and the pre drilled holes in the post at...

Страница 9: ... rafter on the beam If your kit is attaching to a structure please note that these fasteners are NOT provided in your kit as they are determined by the type of structure you are attaching to d If your kit is attached to a structure you will want to transfer the same rafter spacing layout you used on your outside box beam to the ledger plate on the structure To ensure the rafter hangers are placed ...

Страница 10: ... sure to cut from the end labeled CUT END f Using the fasteners labeled inside purlin holders to rafter Install these 1 purlin holders on top of each rafter IMPORTANT a Be careful not to OVERTIGHTEN these screw as they can crack the purlin holder It is helpful to turn down the speed of your drill b Make sure purlin holes are angled the same direction as the outside purlin holder c Make sure that y...

Страница 11: ... into the holders until it is centered between the posts NOTE The purlin caps help guide the purlins into each of the holes It is helpful to have another person to assist with any purlins that get hung up during this process g Continue sliding purlins cap end first in to each hole until fully inserted h Insert the shorter last purlin into the last hole centering it between posts as you did the fir...

Страница 12: ... through the hole in the rafter hanger f Measure the clearance between the rafter hangers g Cut aluminum and vinyl 2x6 piece 1 8 shorter than the distance between hanger plates to ensure enough room to fit the 2x6 into place Test fit the 2x6 between the hangers trim if necessary h Once 2x6 is the proper length mark and drill a hole for the wire to come through the 2x6 i Slide skirts over each end ...

Отзывы: