HBS 92-20-256, Руководство по эксплуатации, Страница: 28 / 62

28 C 08 Order No. BA 92-20-256 Issue 01.03.08
5.6 Welding Procedure
Improper operation of the stud welding unit is
LIFE-THREATENING! The stud welding unit must only be
operated by qualified personnel (see chapter 1).
Observe the safety instructions in chapters 1, 3 and 5.
Prepare the stud welding unit, the ground connection and the workpiece
according to the instructions given in the operating manual.
Chapter 5 contains guideline for welding parameters. The
data given are only guidelines. They must be verified by trial
welds on the actual workpiece according to actual standards
and DVS regulations (see appendix).
During the actual welding process, you must expect red-hot
welding spatters, possibly liquid spatters, a flash, and a loud bang
may occur > 90dB (A). Inform any collegues who are occupied in
the vicinity of the welder about the bang.
Wear always your personal protective equipment according to
actual standards (see appendix).
Insert the welding element into the chuck.
As soon as the power unit is ready for the welding process,
place the welding gun vertically against the workpiece,
push the welding gun firmly with both hands onto the workpiece until the welding
gun support (distance device) is evenly seated on the workpiece,
hold the welding gun firmly, still, and straight,
take care that you do not touch any metallic part of the welding gun,
press the trigger button of the welding gun.
This initiates the welding process.
The welding process can only be initiated, if the current
circuit is closed, i.e. the welding element is in electrical
contact with the base material.
After the welding process has been completed, withdraw the
welding gun straight back from the welding element. If you
remove the welding gun at an angle, the chuck will be
stretched, this reduces its life expectancy.
You can now insert a new welding element in the chuck and repeat the welding process
as described above.