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- 1 -

 

Contents 

 

1 

Foreword 

2 

2 

Warranty Information 

2 

3 

Machine Description 

3 

3.1 

Feature Identification 

3 

3.2 

Intended Use 

3 

3.3 

Dimensions and weights 

3 

3.4 

Electrical Power Requirements 

4 

3.5 

Noise 

4 

3.6 

Technical Parameters 

5 

4 

Safety Regulations 

6 

4.1 

General Safety Instructions 

6 

4.2 

Specific Safety Instructions for Shaper 

7 

4.3 

Residual Risks 

8 

4.4 

Safety Equipment 

8 

4.5 

Safety Labels on the Machine 

9 

4.6 

Safety Devices 

11 

5 

Installation of the machine 

12 

5.1 

Transportation of the Machine 

12 

5.2 

Unpacking 

13 

5.3 

Safety Measures before Use/Installation 

13 

5.4 

Installation 

14 

5.4.1  Positioning the Base Unit 

14 

5.4.2  Fence Assembly Installation 

14 

5.4.3  Cross-Cut Table Installation 

15 

5.4.4  Positioning the Touch Screen Bracket 

15 

5.4.5  Back Cover Installation 

16 

5.4.6  Connecting the Extraction System 

16 

5.4.7  Electrical Installation 

17 

6 

Adjustment 

19 

6.1 

Sliding Table 

19 

6.2 

Main Table & Table Insert 

19 

6.3 

Cross-Cut Fence 

20 

7 

Operations 

21 

7.1 

Electrical Operations 

21 

7.1.1  Switch & Button 

21 

7.1.2  Display Control Unit (Touch Screen) 

22 

7.2 

Cutter Installation/Changing 

27 

7.3 

Replace the Spindle 

28 

7.4 

Change the Speed Range 

28 

7.5 

Correct Use 

30 

7.6 

Digital Readout of the Fence Angle Operation 

30 

8 

Maintenance 

31 

8.1 

Cleaning 

31 

8.2 

Lubrication 

31 

8.3 

Replacing the Belt 

31 

9 

Parts list 

32 

 

Содержание Axminster Trade AT220TSM

Страница 1: ...AT220TSM CNCTilting Spindle Moulder AT M 02 07 2019 BOOK REF 007288 Code 104478 Original Instructions...

Страница 2: ......

Страница 3: ...lation 13 5 4 Installation 14 5 4 1 Positioning the Base Unit 14 5 4 2 Fence Assembly Installation 14 5 4 3 Cross Cut Table Installation 15 5 4 4 Positioning the Touch Screen Bracket 15 5 4 5 Back Cov...

Страница 4: ...One year Proof of Purchase Please keep your dated proof of purchase for warranty and servicing purposes Limited Tool Warranty We make every effort to ensure that this product meets high quality and d...

Страница 5: ...on the machine the operator must get familiar with these instructions and comply with any safety rules regulations and provisions in force in the respective country 3 Working Environment The machine m...

Страница 6: ...of noise emission were conducted according to the EN ISO 11202 for the determination of sound pressure level at the operation positions When the measured sound pressure levels at the operation positio...

Страница 7: ...Machine Net Weight Approx 500Kg Construction Sliding Table T 6 Super Heavy Duty Extrusion Machine Frame High Strength 4mm 6mm Steel Welding Control Read Out Control with 17 touch screen SIEMENS Trunn...

Страница 8: ...he machine or the attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings watch because they could get caught in moving...

Страница 9: ...14 Only use flat workpieces in the shaper never use warped or twisted lumber 15 Never take off too much material in one pass Make several lighter passes 16 Set up operations whenever possible to have...

Страница 10: ...baffles chutes 5 The external chips and dust extraction system connected t the machine need to comply with the parameters stated in this instruction for use 2 Wear ear protection to prevent hearing lo...

Страница 11: ...Fig 5 Fig 5 1 Warning for residual risks Fig 5 1 Fig 5 1 Fig 5 2 2 Specific Safety Instructions for Shaper Fig 5 2 3 Caution All electrical operation and maintenance shall be done by qualified electri...

Страница 12: ...10 5 Warning for the choice of tools speed Fig 5 5 Fig 5 5 6 Warning for the cutter rotation direction Fig 5 6 Fig 5 6 7 Warning for the fence using Fig 5 7 Fig 5 7...

Страница 13: ...ou must press the Emergent stop buttons and turn the disconnect switch to cut the power Fig 6 Disconnect switch Interval 8 hours Position As Fig 6 Operation Turn the switch Emergent stop buttons Inter...

Страница 14: ...roper transportation device according to the weight of the machine Make sure the lifting capacity of transportation device is competent for the weight of the machine 5 1 2 Transportation before unpack...

Страница 15: ...e inspection by the carrier or its agent Otherwise filing a freight claim can be difficult 5 2 1 Machine box contents Fig 8 5 2 2 Crosscut fence box contents Fig 9 5 3 Safety Measure before Installati...

Страница 16: ...flat and level If necessary fix the machine to the floor with three bolts according the foundation plan Fig 10 Space required see Fig 11 The machine should be placed at least 800 mm away from the wal...

Страница 17: ...into two positioning holes on the crosscut table Fig 16 Lock the fence to the crosscut table by turning the knobs J and E release the knob E you can swing the fence and lock it in any angle 45 degree...

Страница 18: ...the extraction system Dust collection device should be prepared by customer The dust collection equipment needs to be switched on before start the machine Fig 23 The outlet diameter of port A is 100mm...

Страница 19: ...ge and frequency which are shown on the machine s name plate is corresponded to the electric power supply voltage and frequency you will use for the machine The circuit breaker 16A with RCD module 30m...

Страница 20: ...18 ELECTRICAL CONNECTIONS...

Страница 21: ...able to ensure that the block A is against the thread rod C 8 Repeat step 2 and 3 until the parallelism is correct 9 Tighten screw B and the locking nuts of the sliding table Fig 24 Fig 25 6 2 Main Ta...

Страница 22: ...Loosen the knob D E and the nut A 2 Turn the screw B in or out 3 Push the fence and make the block C is against screw B Tighten the nut A 4 Secure the fence to the cross cut table 5 Repeat step 1 Fig...

Страница 23: ...he spindle rotate clockwise A1 A2 Note The A2 will only be functional when it is pressed together with A1 otherwise it won t work in any other circumference B1 B2 Stop buttons stop the main motor C1 C...

Страница 24: ...nfirm to return to the main interface Fig 33 3 7 1 2 2 Basic introduction of main interface Fig 33 3 Zone A Press the keys to adjust the height tilt and speed of the spindle Zone B Show the positions...

Страница 25: ...e middle position Raise the spindle Lower the spindle Raise the spindle slowly Return to the main interface Fig 34 7 1 2 4 Tilt Adjustment Manual control After touch the Tilt Adjustment key a separate...

Страница 26: ...g 37 If the Switch is in CCW position press START1 button and START2 button at the same time to start the spindle If the switch is in CW position press START1 button to start the spindle press STOP bu...

Страница 27: ...the spindle to any angle measure the angle directly or cut a block to measure it After touch the key a separate control window will show in the display as Fig 39 then touch the key L the keypad will b...

Страница 28: ...ain interface Fig 40 Fig 41 7 1 2 8 Alarm Fig 41 As shown in Fig 41 it is the warning information When alarms occur the key O will flash touch it to get the warning information If the warning is relie...

Страница 29: ...the glands B the spindle washers C and the cutter D e Install the cutter and washers to the spindle f Re install the gland B and cap screw A g Push the stop pin E to lock the spindle use a wrench to l...

Страница 30: ...afety pin always ensure that it is in the right position and working well Fig 45 Fig 46 7 4 Change the Speed Range Fig 46 There are two speed ranges of this machine 1500 5000 and 3000 10000 RPM There...

Страница 31: ...following formula Kc The basic cutting coefficient related to the cutting type Cutting Type Cutting Angle 45 50 60 70 80 90 End Grain Cutting 1 75 2 1 2 5 3 5 4 4 5 3 Rip Cutting 0 5 0 7 1 0 1 4 1 85...

Страница 32: ...done at the factory it s in the working status You must check it before use if necessary please calibrate it as following steps a Make sure that the crosscut fence is squared to the fence press butto...

Страница 33: ...ooves cast iron main table the fence and sliding grooves the tilt segments machine interior and environment 8 2 Lubrication Spindle Shaft No lubrication for the spindle shaft bearing is required Heigh...

Страница 34: ...15 Cap screw M10x16 103 Table insert B 116 Holder 104 Table insert C 117 Flat washer 6 105 Pin 4 x 16 118 Spring washer 6 106 Bracket 119 Cap screw M6x20 107 Support block 120 Anti back off 108 Set sc...

Страница 35: ...70 238 Pan HD screw M4x12 206 Safe doors 224 Back cover 239 Pan HD screw M4x16 207 Flat washer 8 225 Pan HD screw 240 Rubber block 208 Spring washer 8 226 Nut M16 241 Cap screw M3x20 209 hex bolt M10x...

Страница 36: ...34 Elevation...

Страница 37: ...washer 12 358 Motor 318 Spring washer 12 359 connection block 319 Hex bolt M12x45 360 putter 320 Spring washer 5 361 Nut 10 321 Big flat washer 5 362 Set screw M10x65 322 Cap screw M3X20 363 Hex bolt...

Страница 38: ...2 402 Lock washer 24 412 Spindle 403 Pulley 413 Cover 404 Bushing 414 Flat washer 6 405 Bearing 6206 415 Spring washer 6 406 Housing 416 Cap screw M6x12 407 Stop pin 417 Spindle washer 408 Locking blo...

Страница 39: ...x7x30 537 Spring washer 8 506 Flat washer 6 522 Spring stack 538 Flat washer 10 507 Cover 523 Bushing 539 Spring washer 10 508 Bushing 524 Anti back nut M10 540 Gates belt 11M730 509 Bearing 6206 525...

Страница 40: ...38 Crosscut Table...

Страница 41: ...lip 647 Spring 614 Wheel 648 Locking block 615 Wheel axle 649 supports 616 Flat washer 8 650 O ring 617 Spring washer 8 651 Set screw M6x8 618 Pan HD screw M8x16 652 Spacer 619 Nylon block 653 Spring...

Страница 42: ...her 709 Lock block 729 Slip sheet 749 Guide block 710 Lock lever 730 Set screw M8x6 750 Big flat washer 6 711 Flat washer 6 731 Block 751 Guide block 712 Lock block 732 Bar cover 752 Cap screw M8x16 7...

Страница 43: ...earing 6002 809 Locking block 830 T oriented block 851 Rotate block 810 Handle 831 Spring 852 Cap screw M3x10 811 T block 832 Impact Block 853 Flat washer 3 812 Limit block 833 Flat washer 10 854 Conn...

Страница 44: ...04 Flat washer 6 919 Flat washer 10 905 Spring washer 6 920 Pan HD screw M4x8 906 Cap screw M6x12 921 Spring washer 4 907 Fixing plate 922 Flat washer 4 908 Cap screw M8x60 923 Control panel 909 Sprin...

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Страница 48: ...ogether with household waste material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee is available on Craft Trade Engineer AirTools CNCTechnology Series...

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