background image

AL625 & AL625HD 

 

Page 22 

REV: 1-24-12 

TROUBLESHOOTING CHART 

 
 
SYMPTOM 

 

POSSIBLE CAUSE 

 

SOLUTION 

Lift does not work 
 
 
 
 
 

Control cut-off switch is off. 
 

Turn the switch on.  “RED IS ON”, see page 3 
 

Power cord is unplugged from lift. 

Plug the power cord into the vehicles wire harness, 
see page 7 

Vehicle battery not connected or is 
dead. 

Check the battery connections; charge the battery. 

Mobile Power battery pack is weak 
or “dead” 

Check LED on Mobile Power battery pack; charge 
if it is red, see page 6. 

Pendant not plugged in 

Plug pendant in 

Trolley not moving on tracks 

Foreign objects in tracks; clean out the tracks 

RF remote batteries weak/”dead” 

Try the hand held pendant 
Replace batteries in RF remote unit 

RF fuse blown 

Inspect RF fuse, replace if needed 

Lift runs slowly 
 
 
 
 

Weak vehicle battery or Mobile 
Power battery pack. 

Charge Mobile Power battery pack  
Charge vehicle’s battery / run vehicle to charge it. 

Load is too heavy. 

Only lift power chairs under 350 pounds. 
Remove any heavy personal items stored on Power 
Chair/Scooter. 

Power chair too loose 
or too tight on the lift 

Improperly adjusted strap 

Re-adjust the strap. 

Loud mechanical 
clicking sound after 
the lifting is complete 

Actuator (electric cylinder) is 
clutching out 

See if problem occurs without Power Chair/Scooter 
on the platform. 
Adjust the contact screw on “boom mounted limit 
switch”  

Misalignment of lift, 
platform not clearing 
bumper, rubbing into 
vehicle 

Alignment hardware not tightened. 
Improper alignment during 
installation. 

Inspect and adjust the lift alignment. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Содержание AL625HD

Страница 1: ...ssist you in the installation of the AL625 If you require further assistance our trained staff is ready to provide you with quick efficient service Call our toll free number 866 378 6648 Monday thru F...

Страница 2: ...BLY TO THE TROLLEY ASSEMBLY 13 STEP 8 CHECK CLEARANCES WITHOUT LOAD 14 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD if necessary 15 STEP 10 ADJUSTING THE VERTICAL HORIZONTAL TRANSITION if necessary 16 ST...

Страница 3: ...eginning any installation please read through this manual to familiarize you with the installation procedure This will save you time and result in a quality installation Before beginning installation...

Страница 4: ...eld pendant Remember for the control cut off switch RED IS ON ALWAYS PUSH THE POWER CUT OFF SWITCH TO THE OFF POSITION WHEN NOT OPERATING THE LIFT 3 The Tracker lift has a maximum weight lifting limit...

Страница 5: ...AL625 AL625HD Page 5 REV 1 24 12 STEP 1 WIRING THE LIFT...

Страница 6: ...ts b Attach the 4 U BOLTS provided around the seat attachment points and the MOUNTING BARS Depending on the vehicle s seat hooks you may need to add the long tube spacers provided between the 3 8 16 H...

Страница 7: ...age 7 REV 1 24 12 NOTE IF YOU ARE INSTALLING THE TRACKER INTO A DODGE GRAND CARAVAN OR SIMILAR CHRYSLER VAN READ THE INSTRUCTIONS PAGE 13 ABOUT POSITIONING THE TRACKER TO LEAVE THE SPARE TIRE RELEASE...

Страница 8: ...nd strive for a neat installation Place the Trolley Assembly in the desired position on the floor of the vehicle s cargo area and mark the four hole locations with a 3 8 center punch Remove the Trolle...

Страница 9: ...V 1 24 12 POSITION THE TROLLEY ASSEMBLY ON THE MOUNTING BARS Place the trolley assembly into the vehicle laying it on top of the mounting bars Arrange the trolley assembly so it is facing as shown in...

Страница 10: ...to level the trolley assembly put a 3 8 16 hex jam nut and 3 8 washer onto the leveling foot first then insert the threaded portion of the foot through the side mounting rail as shown in the figure be...

Страница 11: ...he mounting bars Check the distance from the side mounting rails of the trolley assembly to the sides of the cargo area to make sure the trolley assembly is centered To adjust the side to side distanc...

Страница 12: ...e front boom to prop it up off of the lead screw collar assembly this will avoid plowing the front boom into the end of the track if you accidentally press OUT instead of IN Now using the pendant to c...

Страница 13: ...ame onto the Front Boom Weldment and align the holes put the bolt in Secure the bolt with the nylon insert locknut Move unit out approximately 2 remove 2 wood blocks located in tracks used to prevent...

Страница 14: ...ove the lift out down to the position shown With the help of an assistant Lift the platform assembly sliding the deck pivot vertical tube into the slot on the boom head on the trolley assembly Use the...

Страница 15: ...Tracker without a load and check the clearance of the platform over the bumper and threshold of the vehicle Check the side to side clearances To adjust the side to side distance loosen the 3 8 nuts on...

Страница 16: ...REV 1 24 12 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD Power Chair or Scooter You will need a socket wrench to adjust the set screws Adjust the platform so that it is level while the customer s power c...

Страница 17: ...back boom weldment is contacted The Tracker is shipped with a factory setting for this limit switch Depending on the weight of the power chair scooter you may need to adjust the point where the lift e...

Страница 18: ...in its home position it is important that the alignment pins are captured in the holes in the front plate high threshold plate see figure below If the pins are not captured in the holes adjust the ang...

Страница 19: ...e Locate the straps on the platform where they will be able to buckle across the seat of the customer s power chair or scooter Note It is strongly recommended that the buckle be attached to the side c...

Страница 20: ...as shown Installing Straps off to the side in the Loop Positions Installing the loop on the side near the trolley assembly Use 3 8 16 x 1 5 Hex Cap Screw 3 8 16 nylon insert lock nut and two 3 8 x 1 2...

Страница 21: ...g fuse in the electrical circuit Review the operation of the lift as described in the USER S MANUAL MAINTAINING THE LIFT a CLEANING KEEP THE TRACKS CLEAR OF FOREIGN OBJECTS Even small stones gravel in...

Страница 22: ...lace batteries in RF remote unit RF fuse blown Inspect RF fuse replace if needed Lift runs slowly Weak vehicle battery or Mobile Power battery pack Charge Mobile Power battery pack Charge vehicle s ba...

Страница 23: ...AL625 AL625HD Page 23 REV 1 24 12 ELECTRONIC CONTROL BOX WIRING DIAGRAM...

Страница 24: ...ally it is equipped with two manual overrides The actuator controls the up and down function Look down into the tower the top of the actuator will be visible locate the plastic plug and remove it Once...

Страница 25: ...for the motor that operates the in and out function Locate the manual override sticker by the on off switch and remove it Recessed in will be the rear of the motor with a 1 hole and a small hex stud...

Страница 26: ...AL625 AL625HD Page 26 REV 1 24 12...

Страница 27: ...AL625 AL625HD Page 27 REV 1 24 12...

Страница 28: ...AL625 AL625HD Page 28 REV 1 24 12...

Отзывы: