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AL625 & AL625HD

Page 3

REV: 1-24-12

REQUIREMENTS AND CONSIDERATIONS BEFORE INSTALLATION

The Freedom Lift Tracker



is designed to work with a variety of vehicles. Since each vehicle is different, the

success of each installation is largely determined by the care and forethought of the installer.  Before beginning any
installation, please read through this manual to familiarize you with the installation procedure.  This will save you
time and result in a quality installation.

Before beginning installation, open the boxes and check that the contents match those on the packing list.

ITEM

DESCRIPTION

1

TROLLEY ASSEMBLY

2

PLATFORM ASSEMBLY

3

INTERLOCK INSTALL KIT (not shown)

4

CONTROL PENDANT (not shown)

5

HARDWARE KIT (not shown)

6

REMOTE CONTROL (not shown)

7

BATERY CHARGER (not shown)

8

MOUNTING BARS (not shown)

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Содержание AL625HD

Страница 1: ...ssist you in the installation of the AL625 If you require further assistance our trained staff is ready to provide you with quick efficient service Call our toll free number 866 378 6648 Monday thru F...

Страница 2: ...BLY TO THE TROLLEY ASSEMBLY 13 STEP 8 CHECK CLEARANCES WITHOUT LOAD 14 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD if necessary 15 STEP 10 ADJUSTING THE VERTICAL HORIZONTAL TRANSITION if necessary 16 ST...

Страница 3: ...eginning any installation please read through this manual to familiarize you with the installation procedure This will save you time and result in a quality installation Before beginning installation...

Страница 4: ...eld pendant Remember for the control cut off switch RED IS ON ALWAYS PUSH THE POWER CUT OFF SWITCH TO THE OFF POSITION WHEN NOT OPERATING THE LIFT 3 The Tracker lift has a maximum weight lifting limit...

Страница 5: ...AL625 AL625HD Page 5 REV 1 24 12 STEP 1 WIRING THE LIFT...

Страница 6: ...ts b Attach the 4 U BOLTS provided around the seat attachment points and the MOUNTING BARS Depending on the vehicle s seat hooks you may need to add the long tube spacers provided between the 3 8 16 H...

Страница 7: ...age 7 REV 1 24 12 NOTE IF YOU ARE INSTALLING THE TRACKER INTO A DODGE GRAND CARAVAN OR SIMILAR CHRYSLER VAN READ THE INSTRUCTIONS PAGE 13 ABOUT POSITIONING THE TRACKER TO LEAVE THE SPARE TIRE RELEASE...

Страница 8: ...nd strive for a neat installation Place the Trolley Assembly in the desired position on the floor of the vehicle s cargo area and mark the four hole locations with a 3 8 center punch Remove the Trolle...

Страница 9: ...V 1 24 12 POSITION THE TROLLEY ASSEMBLY ON THE MOUNTING BARS Place the trolley assembly into the vehicle laying it on top of the mounting bars Arrange the trolley assembly so it is facing as shown in...

Страница 10: ...to level the trolley assembly put a 3 8 16 hex jam nut and 3 8 washer onto the leveling foot first then insert the threaded portion of the foot through the side mounting rail as shown in the figure be...

Страница 11: ...he mounting bars Check the distance from the side mounting rails of the trolley assembly to the sides of the cargo area to make sure the trolley assembly is centered To adjust the side to side distanc...

Страница 12: ...e front boom to prop it up off of the lead screw collar assembly this will avoid plowing the front boom into the end of the track if you accidentally press OUT instead of IN Now using the pendant to c...

Страница 13: ...ame onto the Front Boom Weldment and align the holes put the bolt in Secure the bolt with the nylon insert locknut Move unit out approximately 2 remove 2 wood blocks located in tracks used to prevent...

Страница 14: ...ove the lift out down to the position shown With the help of an assistant Lift the platform assembly sliding the deck pivot vertical tube into the slot on the boom head on the trolley assembly Use the...

Страница 15: ...Tracker without a load and check the clearance of the platform over the bumper and threshold of the vehicle Check the side to side clearances To adjust the side to side distance loosen the 3 8 nuts on...

Страница 16: ...REV 1 24 12 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD Power Chair or Scooter You will need a socket wrench to adjust the set screws Adjust the platform so that it is level while the customer s power c...

Страница 17: ...back boom weldment is contacted The Tracker is shipped with a factory setting for this limit switch Depending on the weight of the power chair scooter you may need to adjust the point where the lift e...

Страница 18: ...in its home position it is important that the alignment pins are captured in the holes in the front plate high threshold plate see figure below If the pins are not captured in the holes adjust the ang...

Страница 19: ...e Locate the straps on the platform where they will be able to buckle across the seat of the customer s power chair or scooter Note It is strongly recommended that the buckle be attached to the side c...

Страница 20: ...as shown Installing Straps off to the side in the Loop Positions Installing the loop on the side near the trolley assembly Use 3 8 16 x 1 5 Hex Cap Screw 3 8 16 nylon insert lock nut and two 3 8 x 1 2...

Страница 21: ...g fuse in the electrical circuit Review the operation of the lift as described in the USER S MANUAL MAINTAINING THE LIFT a CLEANING KEEP THE TRACKS CLEAR OF FOREIGN OBJECTS Even small stones gravel in...

Страница 22: ...lace batteries in RF remote unit RF fuse blown Inspect RF fuse replace if needed Lift runs slowly Weak vehicle battery or Mobile Power battery pack Charge Mobile Power battery pack Charge vehicle s ba...

Страница 23: ...AL625 AL625HD Page 23 REV 1 24 12 ELECTRONIC CONTROL BOX WIRING DIAGRAM...

Страница 24: ...ally it is equipped with two manual overrides The actuator controls the up and down function Look down into the tower the top of the actuator will be visible locate the plastic plug and remove it Once...

Страница 25: ...for the motor that operates the in and out function Locate the manual override sticker by the on off switch and remove it Recessed in will be the rear of the motor with a 1 hole and a small hex stud...

Страница 26: ...AL625 AL625HD Page 26 REV 1 24 12...

Страница 27: ...AL625 AL625HD Page 27 REV 1 24 12...

Страница 28: ...AL625 AL625HD Page 28 REV 1 24 12...

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