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11

Do Not Burn Wet Coal!

Super-Magnum Coal Stoker Stove

3-90-02702R4_08/12                                                       

5

 

Chimneys and Venting

A.  Draft

Draft is widely misunderstood.  It is important that you, 

the stove operator, realize that draft is a variable 

effect

not a given quantity. Stoves and chimneys do not 

have

 

draft, yet draft is the key to your stove’s performance.

Draft is a force, produced by an operating stove and 

the chimney to which it is attached.  It is created by 

hot gases rising up the chimney, creating a pressure 

difference  between  the  inside  of  your  home  and  the 

outside air.  It continually moves fresh combustion air 

into the stove, and hot exhaust gases out of the stove; 

without this constant flow, the fire will go out.

Other factors, such as barometric pressure, winds, the 

tightness of the home, the total inside chimney volume, 

chimney height and the presence of venting devices 

such as exhaust fans also play a role in maintaining 

an  adequate  draft.  Low  barometric  pressures,  super 

insulated homes, and exhaust fans can reduce draft; 

winds can play havoc with draft; and too large or too 

small a chimney volume can cause reduced draft due 

to the excessive cooling or not enough room to vent 

the  exhaust  gases.  Introducing  outside  air  directly 

to  the  stove  may  help  remedy  a  low  draft  problem. 

Some  signs  of  inadequate  draft  are  smoking,  odor, 

difficulty in maintaining the fire, and low heat output. 

Overdraft can be caused by a very tall chimney even if 

it is the recommended size, and can cause overfiring 

of your stove. Signs of an overdraft include rapid fuel 

consumption, inability to slow the fire, and parts of the 

stove or chimney connector glowing red.  It is important 

that you follow the chimney guidelines in this manual, 

including size, type, and height to avoid draft problems.

When installed and operated according to this manual, 

this  unit  will  produce  enough  hot  gases  to  keep  the 

chimney  warm  so  that  adequate  draft  is  maintained 

throughout the burn cycle.

B.  Chimney Connectors

A barometric damper is recommended for chimneys 

over 15 feet high, and may be necessary to prevent 

over-drafting. Install it in the connector, approximately 

12 inches above the flue exit. The barometric damper 

should be set so that the flue draft will maintain -.06 to 

-.08 inches of water column. 

The appliance may be installed with (.6 mm) 24 gauge 

chimney  connector  pipe. The  size  of  the  connector 

should be 6 inch to match the size of the flue collar 

opening. 

Do not use makeshift components.

 

No part of the chimney connector may pass through 

an attic or roof space, closet or other concealed space, 

or through a floor or ceiling. Whenever possible, avoid 

passing the connector through a combustible wall; if you 

must, use an approved wall pass-through, described 

later in this section. 

Assemble the connector beginning at the flue collar, 

with the crimped ends pointing towards the stove (to 

keep  debris  and  creosote  flakes  inside  the  system).  

Each joint, including the one to the stove’s flue collar 

and the one to the chimney itself should be secured 

with at least three sheet metal screws, a maximum of 

3 inches apart.  A 1-1/4" (32 mm) overlap is required at 

each joint, including the flue collar attachment.  No more 

than two 90 degree elbows should be used, and the 

total length of connector should not exceed 10 feet (3m) 

All horizontal runs of connector must have a minimum 

upward slope of 1/4" per foot (20 mm per meter).

C.  Wall Pass-thrus

It may be necessary to pass the chimney connector 

through  a  combustible  wall  to  reach  the  chimney. 

Depending on your local building codes, and provincial 

or  national  codes,  there  are  several  choices  for 

accomplishing  this  safely.  Before  beginning  your 

installation,  contact  local  officials,  and  the  chimney 

manufacturer for specific requirements.

Canada: 

Three methods are approved by the CSA. The 

diagram shows one method requiring an 18"(460 mm) 

air space between the connector and the wall. It allows 

use of one or two covers as described in the diagram. 

The other two methods are described in detail in the 

current issue of CAN/CSA B365, the national standard.

United  States:

 The  national  code  is  NFPA  211.  Be 

sure to check with local authorities before beginning 

your installation.

The NFPA (National Fire Protection Agency) permits 

four methods for passing through a combustible wall. A 

commonly used method to pass through a wall directly 

to a masonry chimney is to clear a minimum 12"(305 

mm) around the entire chimney connector, and fill it 

with brick masonry which is at least 3.5"(90 mm) thick. 

A fireclay liner, minimum 3/8" (9 mm) wall thickness 

must run through the brick wall to the chimney liner (but 

not beyond the inner surface of the liner). It must be 

cemented in place with refractory cement. This method 

is illustrated. For details on the other three options, refer 

to the most recent edition of the NFPA 211 code.

Содержание Super-Magnum Coal Stoker Stove

Страница 1: ...ll minimum clearances to combustibles as specified Failure to comply may cause a house fire Check building codes prior to installation Installation MUST comply with local regional state and national c...

Страница 2: ...urn wet coal DO NOT Overfire If Heater or chimney connector glows you are overfiring Input Rating Maximum 7 75 lb Fuel hr Electrical Rating 115 VAC 60 Hz 3 1 AMPS Route power cord away from unit DANGE...

Страница 3: ...Wall Pass Throughs 11 D The Chimney 12 E Draft Test Procedure 14 Section 6 Mobile Home US only A Mobile Home Installation 15 Section 7 Appliance Set Up A Outside Air Attachment 16 B Leveling The Appli...

Страница 4: ...roperly grounded to the frame of the mobile home and must never be installed in a room designated for sleeping The unit must have provisions for an outside air source when installed in a mobile home C...

Страница 5: ...likely need increased Doing this once or twice a year will not damage your stove as long as it is hot and burning Damage is caused when the hopper is left with wet coal in it while the stove is cold T...

Страница 6: ...or is located in an adjacent room or farther away from the stove you will notice higher temperatures near the appliance CAUTION Do NOT connect this unit to a chimney flue servicing another appliance D...

Страница 7: ...08 12 C Component Locations Load Door Ash Removal Door Distribution Air Filter Distribution Blower Air Grill Heat Transfer Kit Filler Plate Verti FlowTM Feeder Control Panel Heat Exchange Cleaning Rod...

Страница 8: ...rers instructions 9 The chimney meets the minimum height requirements 10 All labels and hang tags have been removed from the glass 11 All plated surfaces have been wiped clean if applicable 12 The roo...

Страница 9: ...9 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove 3 90 02702R4_08 12 4Dimensions Clearances A Appliance Dimensions...

Страница 10: ...15 381 24 610 C Floor Protection Requirements J H G Floor Protection Requirements Inches Millimeters Sides Front measured from glass Rear 8 203 12 305 18 457 Floor protection must be of a non combust...

Страница 11: ...gauge chimney connector pipe The size of the connector should be 6 inch to match the size of the flue collar opening Do not use makeshift components No part of the chimney connector may pass through a...

Страница 12: ...9 m above the highest point at which they exit from the roof Then the chimney must extend 2 ft 6 m above the highest point within a 10 ft 3 m radius Thus the 3 foot 2 foot 10 foot rule 3ft Above roof...

Страница 13: ...the preferred method a breech pipe is a piece of steel pipe used the same way In Canada a breech pipe has ridges or protrusions to lock it firmly into the refractory cement In either case the chimney...

Страница 14: ...after the test with a bolt Attach the draft meter to the hole in the connector A great chimney will have draft without a fire or heat source Set the barometric damper to maintain 06 to 08 inches of w...

Страница 15: ...urer s instructions when installing in a mobile home 7 Installation shall be in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 8 The appliance must never be installed i...

Страница 16: ...ing a hole saw or reciprocating saw You ll want the hole to be just slightly larger than the metal flex pipe 4 Attach the rodent screen to one end of the flex pipe and insert it through the wall until...

Страница 17: ...w through the duct pipe D Air Filter To ensure cleanliness of the air circulated through the heat exchange the Super Magnum is equipped with a replaceable filter The filter is located under the stove...

Страница 18: ...1 To Install the air grill remove the existing painted grill Then using the same two screws and spring washers install the brushed stainless grill G Room Sensor Installation Although not required it i...

Страница 19: ...rature conditions Or Room Temp mode where the control will adjust the rate of burn to meet a specified room temperature setting Regardless of the mode selected operation is controlled by both exhaust...

Страница 20: ...and demand temperature The circuit board also has the ability to self diagnose when things are not happening as they should be Feed adjuster Sets the maximum feed rate Test Runs all motors at full sp...

Страница 21: ...ll adjust the feed rate to maintain the desired temperature setting in the room For best results be sure the room sensor is located outside of any drafty areas and not positioned on the floor or near...

Страница 22: ...ting to increase the fire size NEVER APPLY STARTING GEL TO THE STARTING MIXTURE WITHOUT THE COMBUSTION BLOWER OPERATING warning NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER...

Страница 23: ...high when stove is cold Re set restrictor using draft meter Be sure that the blower is in its mount Remove grates and clean air chamber Follow start up procedure Replace ESP Unburned or partially burn...

Страница 24: ...pending on fuel quality OR X Firebox thorough cleaning End of heating season OR X Glass When veiw of fire becomes obstructed OR X Heat exchanger Chain scraper Whenever filling the unit hopper OR X Hop...

Страница 25: ...d from the stove you can flip the carry handle up for convenience Ashes must be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible...

Страница 26: ...lass Apply the cleaner to the cloth then wipe the glass Fly ash allowed to accumulate on the glass may lead to permanent fogging or crazing of the glass Inspect the glass and sealing gasket Replace ga...

Страница 27: ...reign objects This is also a good time to vacuum any coal residue or dust from the hopper Remember to empty and clean the hopper at the end of the burn season or whenever the stove is not going to be...

Страница 28: ...nce to be sure there are no bird nests or the like D Motors and Components 1 Feed Motor Requires no lubrication Keep the motor windings free of dust Can be wiped clean or vacuumed To remove feed motor...

Страница 29: ...s the panel in the fuel hopper Remove the knob from the heat exchange scraper handle The knob is threaded onto the shaft Remove the access panel by loosening the screws With a 1 4 socket or driver rem...

Страница 30: ...OR MAX WATTS 396 3 3A 120 VOLTS A C 60 HZ ROOM SENSOR 6 AMP GLASS FUSE EXHAUST SENSING PROBE BOARD BLACK WHITE BLACK BLACK GREEN LABEL PART NO 3 90 02703 11 PIN CONNECTOR WHITE BLACK GREEN HARMAN SUPE...

Страница 31: ...list on following page 1 90 02700 1 Beginning Manufacturing Date July 2009 Ending Manufacturing Date Active 34 33 32 31 30 29 35 37 38 28 26 24 23 39 40 41 43 36 42 20 21 22 19 18 17 1 6 7 8 9 5 2 3 4...

Страница 32: ...llow Zinc Hex Head Cap Screw Pkg of 25 3 30 1119 25 Y 15 Adjuster Plate 2 00 06713D 16 1 4 20 Grade C Zinc Plated Top Lock Nut Pkg of 50 3 30 8021 50 Y 17 3 8 16 x 1 Grade 5 Zinc Plated Hex Cap Screw...

Страница 33: ...k 9 x 4 1 2 x 1 1 4 Pkg of 7 1 00 900450125 Y 35 Angle Cut Brick Set of cut brick 2 00 00688 Y 36 Side Panel Qty 2 req 2 00 02722B 37 Body Weldment 1 89 02700W 38 Duct Cover Weldment 1 10 02740W 39 Ho...

Страница 34: ...08W Y 43 5 5 16 18 Grade 5 Zinc Plated Finished Hex Nut Pkg of 100 3 30 8005 100 Y 43 6 Pillow Block 3 31 324122 Y 43 7 1 4 20 Zinc Plated Finished Hex Nut Pkg of 100 3 30 8004 100 Y 43 8 HCS 1 4 20 X...

Страница 35: ...1 2 Grade 5 Zinc Plated Hex Cap Screw Pkg of 50 3 30 1122 50 Y 44 5 Laser Cam Assembly 1 10 02764A Y 44 6 Pillow Block 3 31 324122 Y 44 7 5 16 18 Grade 5 Zinc Plated Finished Hex Nut Pkg of 100 3 30 8...

Страница 36: ...truction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlie...

Страница 37: ...t of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enamel...

Страница 38: ...38 Super Magnum Coal Stoker Stove Do Not Burn Wet Coal 3 90 02702R4_08 12 Service Maintenance Log Date Of Service Performed By Description Of Service...

Страница 39: ...39 Do Not Burn Wet Coal Super Magnum Coal Stoker Stove 3 90 02702R4_08 12 Service Maintenance Log Date Of Service Performed By Description Of Service...

Страница 40: ...00 Recycled Paper At Harman we build each product to a standard not a price Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harm...

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