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Page 17

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Item 56825 
        

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SETUP

After practice welding on scrap,

 stop, 

and check your progress.  Perform 

Strike Test according to 

Strike Test on 

page 20.

  After making any necessary 

adjustments, continue to weld 

while 

carefully following the DUTY CYCLE 

guidelines as explained on page 14.

WARNINg!  TO pREVENT SERIOUS INJURy:

  

Metal 

work bench must be grounded when TIg welding 

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8.  Hold TIG Torch in one gloved hand and 

the TIG Rod in other gloved hand.  

9.  Specific Welding Techniques:

High Frequency Start 

 

•  Hold Torch away from the workpiece 

the same distance as 1 to 1.5 times the 
diameter of the Tungsten Electrode.

•  Press Foot Pedal down slowly until arc 

ignites.  Then, press Foot Pedal down all 
the way to reach maximum amperage.  Let 
up on Foot Pedal to lower amperage.

NOTE:

 Maintain a constant distance between the 

Tungsten Electrode and the workpiece: between 
1 and 1.5 times the diameter of the Electrode.

10.  When welding puddle is hot enough, tilt torch 

backward about 10-15 degrees from vertical and 
move it back slightly. Add TIG Rod material as 
needed to the front end of the weld puddle.

11.  Alternate between pushing the torch/weld 

puddle and adding the TIG Rod material. 

NOTE:

  Back the TIG Rod off each time the Electrode 

is advanced, but do not remove it from the gas shield. 
This prevents oxidation from contaminating the weld. 

12.  When finished welding, release the Foot Pedal, but 

keep Torch on weld puddle until gas flow ends. 

13.  Set TIG Torch down on nonconductive, 

nonflammable surface away from 
any grounded objects.

14.  Turn the Current Output Knob to the lowest 

setting, then turn the Power Switch off.

15.  To prevent accidents, after use:

•  Allow Welder to cool down.
•  Unplug Welder’s power cord from outlet.  
•  Remove Ground Clamp from workpiece or table.
•  Disconnect TIG Torch, Ground 

and Foot Pedal Cables.

•  Close gas cylinder’s valve securely, 

remove regulator and replace cap.

•  Disconnect Gas Hose from Welder.
•  Store and secure gas cylinder.
•  Clean, then store Welder and its accessories 

indoors out of children’s reach.

Содержание TITANIUM TIG200

Страница 1: ...trigger is stuck or is triggered when turning on the machine Turn OFF the machine and ensure the TIG torch trigger is reset F09 Output Short Circuited Ground clamp and TIG torch or electrode holder ar...

Страница 2: ...safe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2...

Страница 3: ...tions for future reference general Safety pROTEcT yourself and others Read and understand this information 1 Before use read and understand PDQXIDFWXUHU V LQVWUXFWLRQV 0DWHULDO 6DIHW DWD 6KHHWV 06 6 V...

Страница 4: ...e an approved respirator 5 Work in a confined area only if it is well ventilated or while wearing an air supplied respirator 6 Have a recognized specialist in Industrial Hygiene or Environmental Servi...

Страница 5: ...35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways windows cracks and other openings 2 Keep ABc type fire extinguisher near work area and know how...

Страница 6: ...the welder for pipe thawing Maintenance 1 Maintain welders check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the welder s operation If damage...

Страница 7: ...fied to do so 3 To ground the work bench connect a 12 AWG grounding wire not included from the work bench to a grounding rod not included The grounding rod must be an earth driven copper or brass rod...

Страница 8: ...gized parts Inhalation Hazard Keep head out of fumes and use proper ventilation Read manual before setup and or use Fire Hazard Keep flammable materials away during welding Spatter can cause accidenta...

Страница 9: ...Switch off and unplug the welder before set up Place the Welder on a level surface that can bear its weight near the work area Leave space around the Welder for proper air flow TIg Setup connect cable...

Страница 10: ...he valve opening Close the cylinder valve 3 Close the Regulator s valve by backing off knob until it is loose then thread Regulator onto cylinder and wrench tighten connection 4 Attach the Gas Hose in...

Страница 11: ...tip against the surface of the grinding wheel at an angle Rotate Electrode tip until a blunt point is formed Note Grinding direction must be parallel to length of Electrode 5 The conical portion of t...

Страница 12: ...Socket Twist clockwise all the way to lock in place 2 Plug Electrode Holder cable into Positive Socket Twist clockwise al the way to lock in place connect power cord I XVLQJ 9 FRQQHFW WKH LQFOXGHG 9...

Страница 13: ...Welding is used to weld mild steel and stainless steel using a TIG Rod and shielding gas AC TIG Welding is used to weld aluminum using a TIG Rod and shielding gas Stick Welding is used to weld mild st...

Страница 14: ...Knob Welding Mode Switch Welding Mode Indicators power Switch Voltage Reduction Indicator Lights when Voltage Reduction Device is operating power Indicator Lights when power is on Voltage QSXW 7KHUPDO...

Страница 15: ...concentrate on proper welding technique The distance if any between the two workpieces must be controlled properly to allow the weld to hold both sides securely while allowing the weld to penetrate fu...

Страница 16: ...ad Indicator lights The welder automatically returns to service after cooling off Rest the Tig Torch or Electrode Holder on an electrically non conductive heat proof surface such as a concrete slab we...

Страница 17: ...et TIG Torch down on nonconductive nonflammable surface well away from any grounded objects 5 Turn the Power Switch ON current Output Knob Welding Mode Switch power Switch 6 Select process Press Weldi...

Страница 18: ...ece between 1 and 1 5 times the diameter of the Electrode 10 When welding puddle is hot enough tilt torch backward about 10 15 degrees from vertical and move it back slightly Add TIG Rod material as n...

Страница 19: ...type circuit breaker or fuses 2 Set Electrode Holder down on nonconductive nonflammable surface away from any grounded objects 3 Turn the Power Switch ON WARNINg TO pREVENT SERIOUS INJURy When Stick i...

Страница 20: ...LE guidelines as explained on page 14 6 Place the bare metal end of the Stick Electrode sold separately inside the jaws of the Electrode Holder 7 Stroke the workpiece lightly to ignite the arc Tips fo...

Страница 21: ...ge the weld it is performed on This test is ONLy an indicator of weld technique and is not intended to test working welds 1 After two scraps have been welded together and the weld has cooled clamp one...

Страница 22: ...FHV SURSHUO a Increase current b Weld more slowly How to reduce workpiece heat and limit penetration to weld THINNER ZRUNSLHFHV SURSHUO a Decrease current b Weld more quickly Stick Weld Example diagra...

Страница 23: ...location Increase current 3 Workpieces too thick close Bevel thick workpieces allow slight gap and weld in several passes 4 Insufficient weld material Increase amount of fill material Stick Weld Weld...

Страница 24: ...g speed Maintain steady weld speed Stick Weld crooked Wavy Bead pOSSIBLE cAUSES ANd SOLUTIONS TOP VIEW 1 Inaccurate welding Use two hands or rest hand on steady surface 2 Inconsistent welding speed Ma...

Страница 25: ...Likely Solutions When Switched On Power Indicator Lights But Welder Does Not Function 1 Tripped thermal protection device 2 Ground Clamp not attached to workpiece 3 Machine is in low or over voltage p...

Страница 26: ...ect power supply before service Fault code Table code problem possible causes Likely Solutions F01 Overheated The duty cycle limit of the machine has been exceeded Allow the machine to cool down Keep...

Страница 27: ...OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR...

Страница 28: ...WELdINg TIpS SETUP Record product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes onl...

Страница 29: ...nector 1 part description Qty 18 Copper Anode 1 19 Foot Pedal Socket 1 20 Positive Socket 1 21 Switch 1 22 Copper Cathode 1 23 Ground Clamp 1 24 Front Panel 1 25 Pet 1 26 Foot Pedal 1 27 Arc Inductanc...

Страница 30: ...all 1 888 866 5797 Item 56825 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Assembly diagram 1 2 3 4 50 49 5 48 47 6 7 8 9 10 11 12 13 14 16 15 18 19 20 21 22 23 24 26 27 29 28 30 36 35 31 32 33...

Страница 31: ...DR2 PWM3 18Vdp Sensor Output Output Torch Switch 1 2 3 4 5 CN3 1 2 CN2 DC DC 5 5 5 5 v B A 2 1 2 1 4 5 13 7 15 3 2 9 12 10 8 16 1 11 F 22 20 t 1 2 FAN1 1 2 3 HF 1 2 CN1 1 2 3 4 5 KEY Foot Pedal 1 2 3...

Страница 32: ...uct Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHE...

Страница 33: ...JRXUD 5RDG DODEDVDV...

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