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For technical questions, please call 1-888-866-5797.

Item 56825 

        

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SETUP

grounding

TO pREVENT ELEcTRIc SHOcK ANd dEATH  
FROM INcORREcT gROUNdINg WIRE cONNEcTION: 
check with a qualified electrician if you are in doubt as to whether the outlet is 
properly grounded.   

do not use the welder if the power cord or plug is damaged.  If damaged, have it repaired by a service 
facility before use.  If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician, 
do not use adapter plugs.

1.  The green wire inside the cord is connected to 

the grounding system in the welder.  The green 
wire in the cord must be the only wire connected 
to the welder’s grounding system and must never 
be attached to an electrically “live” terminal.  
Never leave the grounding wire disconnected 
or modify the Power Cord Plug in any way.

2.  Make sure the tool is connected to an outlet having 

the same configuration as the plug.  If the tool must 
be reconnected for use on a different type of electric 
circuit, the reconnection should be made by qualified 
service personnel; and after reconnection, the tool 
should comply with all local codes and ordinances.

High Frequency grounding

1.  The Welder has internal grounding, there 

is no need to ground the Welder.

2.  The metal work bench must be properly grounded 

in accordance with all relevant electrical codes 
and standards before operation.  Have the work 
bench grounded by a qualified electrician 
if you are not qualified to do so.

3.  To ground the work bench, connect a #12 AWG 

grounding wire (not included) from the work 
bench to a grounding rod (not included).  
The grounding rod must be an earth-driven 
copper or brass rod (electrode) which can 
adequately ground the work bench.

4.  Refer to local regulations for 

ground source information.

High Frequency Radiation

1.  The operator of welding equipment that causes 

harmful interference to radio services shall promptly 
take appropriate measures to correct the problem.

2.  If the operator of welding equipment is notified 

by the FCC that operation of such equipment is 
endangering the functioning of a radio navigation 
or safety service, the operator shall immediately 
cease operating the equipment. Operation may 
be resumed on a temporary basis only for the 
purpose of eliminating the harmful interference. 
Operation may be resumed on a regular basis 
only after the harmful interference has been 
eliminated and approval from the FCC obtained.

3.  When notified by the FCC that a particular 

installation is causing harmful interference, the 
operator or manufacturer shall arrange for an 
engineer skilled in techniques of interference 
measurement and control to make an investigation 
to ensure that the harmful interference has 
been eliminated. The Regional Director may 
require the engineer making the investigation 
to furnish proof of his or her qualifications.

Extension cords

do not use an extension cord on this welder.

Replacement cords

1. 

Use only one of the supplied power cords for 
this welder or an identical replacement cord.

2. 

do not install a thinner or longer 
cord on this welder.

3. 

do not patch cords of any length 
together for this item.  patches may allow 
moisture to penetrate the insulation, 
resulting in electric shock.

Содержание TITANIUM TIG200

Страница 1: ...trigger is stuck or is triggered when turning on the machine Turn OFF the machine and ensure the TIG torch trigger is reset F09 Output Short Circuited Ground clamp and TIG torch or electrode holder ar...

Страница 2: ...safe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2...

Страница 3: ...tions for future reference general Safety pROTEcT yourself and others Read and understand this information 1 Before use read and understand PDQXIDFWXUHU V LQVWUXFWLRQV 0DWHULDO 6DIHW DWD 6KHHWV 06 6 V...

Страница 4: ...e an approved respirator 5 Work in a confined area only if it is well ventilated or while wearing an air supplied respirator 6 Have a recognized specialist in Industrial Hygiene or Environmental Servi...

Страница 5: ...35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways windows cracks and other openings 2 Keep ABc type fire extinguisher near work area and know how...

Страница 6: ...the welder for pipe thawing Maintenance 1 Maintain welders check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the welder s operation If damage...

Страница 7: ...fied to do so 3 To ground the work bench connect a 12 AWG grounding wire not included from the work bench to a grounding rod not included The grounding rod must be an earth driven copper or brass rod...

Страница 8: ...gized parts Inhalation Hazard Keep head out of fumes and use proper ventilation Read manual before setup and or use Fire Hazard Keep flammable materials away during welding Spatter can cause accidenta...

Страница 9: ...Switch off and unplug the welder before set up Place the Welder on a level surface that can bear its weight near the work area Leave space around the Welder for proper air flow TIg Setup connect cable...

Страница 10: ...he valve opening Close the cylinder valve 3 Close the Regulator s valve by backing off knob until it is loose then thread Regulator onto cylinder and wrench tighten connection 4 Attach the Gas Hose in...

Страница 11: ...tip against the surface of the grinding wheel at an angle Rotate Electrode tip until a blunt point is formed Note Grinding direction must be parallel to length of Electrode 5 The conical portion of t...

Страница 12: ...Socket Twist clockwise all the way to lock in place 2 Plug Electrode Holder cable into Positive Socket Twist clockwise al the way to lock in place connect power cord I XVLQJ 9 FRQQHFW WKH LQFOXGHG 9...

Страница 13: ...Welding is used to weld mild steel and stainless steel using a TIG Rod and shielding gas AC TIG Welding is used to weld aluminum using a TIG Rod and shielding gas Stick Welding is used to weld mild st...

Страница 14: ...Knob Welding Mode Switch Welding Mode Indicators power Switch Voltage Reduction Indicator Lights when Voltage Reduction Device is operating power Indicator Lights when power is on Voltage QSXW 7KHUPDO...

Страница 15: ...concentrate on proper welding technique The distance if any between the two workpieces must be controlled properly to allow the weld to hold both sides securely while allowing the weld to penetrate fu...

Страница 16: ...ad Indicator lights The welder automatically returns to service after cooling off Rest the Tig Torch or Electrode Holder on an electrically non conductive heat proof surface such as a concrete slab we...

Страница 17: ...et TIG Torch down on nonconductive nonflammable surface well away from any grounded objects 5 Turn the Power Switch ON current Output Knob Welding Mode Switch power Switch 6 Select process Press Weldi...

Страница 18: ...ece between 1 and 1 5 times the diameter of the Electrode 10 When welding puddle is hot enough tilt torch backward about 10 15 degrees from vertical and move it back slightly Add TIG Rod material as n...

Страница 19: ...type circuit breaker or fuses 2 Set Electrode Holder down on nonconductive nonflammable surface away from any grounded objects 3 Turn the Power Switch ON WARNINg TO pREVENT SERIOUS INJURy When Stick i...

Страница 20: ...LE guidelines as explained on page 14 6 Place the bare metal end of the Stick Electrode sold separately inside the jaws of the Electrode Holder 7 Stroke the workpiece lightly to ignite the arc Tips fo...

Страница 21: ...ge the weld it is performed on This test is ONLy an indicator of weld technique and is not intended to test working welds 1 After two scraps have been welded together and the weld has cooled clamp one...

Страница 22: ...FHV SURSHUO a Increase current b Weld more slowly How to reduce workpiece heat and limit penetration to weld THINNER ZRUNSLHFHV SURSHUO a Decrease current b Weld more quickly Stick Weld Example diagra...

Страница 23: ...location Increase current 3 Workpieces too thick close Bevel thick workpieces allow slight gap and weld in several passes 4 Insufficient weld material Increase amount of fill material Stick Weld Weld...

Страница 24: ...g speed Maintain steady weld speed Stick Weld crooked Wavy Bead pOSSIBLE cAUSES ANd SOLUTIONS TOP VIEW 1 Inaccurate welding Use two hands or rest hand on steady surface 2 Inconsistent welding speed Ma...

Страница 25: ...Likely Solutions When Switched On Power Indicator Lights But Welder Does Not Function 1 Tripped thermal protection device 2 Ground Clamp not attached to workpiece 3 Machine is in low or over voltage p...

Страница 26: ...ect power supply before service Fault code Table code problem possible causes Likely Solutions F01 Overheated The duty cycle limit of the machine has been exceeded Allow the machine to cool down Keep...

Страница 27: ...OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR...

Страница 28: ...WELdINg TIpS SETUP Record product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes onl...

Страница 29: ...nector 1 part description Qty 18 Copper Anode 1 19 Foot Pedal Socket 1 20 Positive Socket 1 21 Switch 1 22 Copper Cathode 1 23 Ground Clamp 1 24 Front Panel 1 25 Pet 1 26 Foot Pedal 1 27 Arc Inductanc...

Страница 30: ...all 1 888 866 5797 Item 56825 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Assembly diagram 1 2 3 4 50 49 5 48 47 6 7 8 9 10 11 12 13 14 16 15 18 19 20 21 22 23 24 26 27 29 28 30 36 35 31 32 33...

Страница 31: ...DR2 PWM3 18Vdp Sensor Output Output Torch Switch 1 2 3 4 5 CN3 1 2 CN2 DC DC 5 5 5 5 v B A 2 1 2 1 4 5 13 7 15 3 2 9 12 10 8 16 1 11 F 22 20 t 1 2 FAN1 1 2 3 HF 1 2 CN1 1 2 3 4 5 KEY Foot Pedal 1 2 3...

Страница 32: ...uct Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHE...

Страница 33: ...JRXUD 5RDG DODEDVDV...

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