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Page 18

For technical questions, please call 1-888-866-5797.

ITEM 57080 

        

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3.  Using the Spark Plug Wrench, 

remove the Spark Plug.

4.  Inspect the Spark Plug: 

If the electrode is oily, clean it using a clean, dry rag.  

If the electrode has deposits on it, polish it using 

emery paper. If the white insulator is cracked or 

chipped, the spark plug needs to be replaced.

nOTiCE:

 Use only BPR6ES (NGK)  type 

spark plug or equivalent.  Using an incorrect 

spark plug may damage the engine.
5.  When installing a new spark plug, 

adjust the plug’s gap to the specification on the 

Specifications chart.  Do not pry against the 

electrode, the spark plug can be damaged.

6.  Apply anti-seize material to Spark Plug threads.   

Install the new spark plug or 

the cleaned spark plug into the engine.

• 

Gasket-style

:   

Finger-tighten until the gasket 

contacts the cylinder head, 

then tighten about 1/2-2/3 turn more.

• 

non-gasket-style

:  

Finger-tighten until the plug 

contacts the cylinder head,  

then tighten about 1/16 turn more.

nOTiCE:

 Tighten the Spark Plug properly.   

if loose

, the Spark Plug will cause the 

engine to overheat.   

if overtightened

, the threads in the 

engine block will be damaged.
7.  Apply dielectric spark plug boot protector 

(not included) to the end of the spark plug 

and reattach the cap securely.

8.  Replace Spark Plug Access Cover 

and Access Panel.

Storage

When the equipment is to remain idle for longer than 

20 days, prepare the engine for storage as follows:
1. 

CLEaninG

Wait for engine to cool, then clean engine with 

dry cloth.  

nOTiCE:

  

Do not clean using water.

   

The water will gradually enter the 

engine and cause damage.

2. 

FuEL:

To protect the fuel tank during storage, fill the 

tank with gasoline that has been treated with 

a fuel stabilizer additive.  Follow fuel stabilizer 

manufacturer’s recommendations for use.  Refer 

to 

Checking and Filling Fuel

 on page 16. 

Aged gasoline that has not been treated with 

stabilizer ahead of time must be safely drained 

away and not run through the engine.

WarninG! To prevent serious 

injury and fire, close the Fuel Valve 

before draining the Carburetor.

After closing the Fuel Valve, place an appropriate 

container under the Carburetor and carefully 

remove the Drain Bolt from the bottom of the 

Carburetor Bowl, allowing the fuel to drain 

completely.  Replace the Drain Bolt after draining.

WarninG!

 

TO prEVEnT SEriOuS 

inJury FrOM FirE:

 

Drain the fuel tank in a well-ventilated area 

away from ignition sources.  If the engine 

is hot from use, shut the engine off and 

wait for it to cool before draining fuel. Do not smoke. 

3. 

LuBriCaTiOn:

a.  Change engine oil.
b.  Clean out area around spark plug.  

Remove spark plug and pour one tablespoon of 

engine oil into cylinder through spark plug hole.

c.  Replace spark plug, but leave 

spark plug cap disconnected.

d.  Pull Starter Handle to distribute oil in cylinder.  

Stop after one or two revolutions when you 

feel the piston start the compression stroke 

(when you start to feel resistance).

4. 

STOraGE arEa: 

Cover and store in a dry, level, well-ventilated 

area out of reach of children.  Storage area should 

also be away from ignition sources, such as 

water heaters, clothes dryers, and furnaces.

nOTiCE:

 During extended storage periods the 

Engine must be started every 3 months and allowed 

to run for 15 – 20 minutes or the Warranty is VOID. 
5. 

aFTEr STOraGE: 

Before starting the engine after storage, keep in 

mind that untreated gasoline will deteriorate quickly.  

Drain the fuel tank and change to fresh fuel if 

untreated gasoline has been sitting for a month, 

if treated gasoline has been sitting beyond the 

fuel stabilizer’s recommended time period, 

or if the engine does not start.

Содержание 57080

Страница 1: ...This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2020 by Harbor Freight Tools All rights reserved No portion of this manua...

Страница 2: ...cement 459cc Compression Ratio 8 5 1 Engine Type Horizontal Single Cylinder 4 stroke OHV Cooling System Forced air cooled Fuel Type 87 octane stabilizer treated unleaded gasoline Capacity 6 8 Gallons Engine Oil Type SAE 10W 30 Capacity 37 fl oz Run Time 25 Load with full tank 18 5 hr Sound Level at 23 feet 25 load 67 dB Bore x Stroke 92mm x 69mm Spark Plug Type BPR6ES NGK or equivalent Gap 0 027 0...

Страница 3: ... of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use Symbol Property or Statement WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke...

Страница 4: ... Operating Precautions 1 CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell OFF run STarT LOW OiL OVErLOaD OuTpuT paraLLEL OuTLETS rESET aC 120V rESET DC 12V ESC THrOTTLE OFF run STarT LOW OiL OVErLOaD OuTpuT paraLLEL OuTLETS rESET aC 120V rESET DC 12V ESC THrOTTLE NEVER use inside a home or g...

Страница 5: ...rator unattended when it is running Turn off the generator and remove safety keys if available before leaving the work area 24 The generator can produce high noise levels Prolonged exposure to noise levels above 85 dBA is hazardous to hearing Wear ear protection when operating the generator or when working nearby while it is operating 25 Keep access doors on enclosures locked 26 Wear ANSI approved...

Страница 6: ...t shields among other guards 3 Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight 4 Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor Only a qualified service technician may...

Страница 7: ...fied electrician if you are not qualified to do so 2 To ground the Generator connect a 4 AWG grounding wire not included from the Grounding Terminal on the Control Panel to a grounding rod not included The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the Generator 3 Refer to local regulations for ground source information Electric Starter Battery ...

Страница 8: ...p Fuel Gauge Control Panel Air Filter Spark Plug Battery Access Panel Combination Switch Oil Fill Access Door Figure B Generator Components WARNING TO PREVENT SERIOUS INJURY Follow Parallel Kit instructions for connection and use of a Parallel Kit Parallel Kit and instructions sold separately Generator must be in 120V 240V mode for parallel function ...

Страница 9: ... 10W 30 oil is recommended for general use 6 Thread the Oil Fill Cap Dipstick back in clockwise and replace the Oil Fill Access Door NOTICE Do not run the engine with too little oil Engine will shut off if engine oil level is too low Oil Fill Access Door Full Level xx xx xxx Oil Fill Cap Dipstick Checking and Filling Fuel WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ven...

Страница 10: ...Engine starts Do not let the Starter Handle snap back against the housing Hold it as it recoils so it doesn t hit the housing 5 After the engine starts allow to run for 20 seconds then turn the Combination Switch to the RUN position If engine does not start Check engine oil level Engine will not start with low or no engine oil Check spark arrestor cleanliness Engine will not start if spark arresto...

Страница 11: ...NT SERIOUS INJURY AND DEATH FROM CARBON MONOXIDE INHALATION The Carbon Monoxide sensor is an additional layer of protection only Do not use the Generator in any area or situation that will allow carbon monoxide to accumulate FLASHING RED LIGHT Dangerous levels of carbon monoxide gas have built up Leave immediately until area has aired out Move Generator to well ventilated area before operation FLA...

Страница 12: ...is 12VDC circuit protection is tripped reduce the load and press the Reset Button next to the outlet Connecting 120VAC Loads to the Generator Calculate Power Draw Power draw can be calculated by multiplying volts and amps The resulting number is wattage Never exceed the running wattage for the Generator or any outlet amperage rating Refer to appliance tool owner s manuals to determine the wattage ...

Страница 13: ...e Generator again 5 Restart the Engine and reconnect devices while being careful to not overload Generator Low Oil Indicator 1 If the Engine oil level is too low the LOW OIL light turns on and the Engine will automatically shut off 2 The Engine cannot be restarted until the proper amount of oil has been added Add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil...

Страница 14: ...mal conditions use the following procedure to shut off the Generator 1 Turn all electrical load devices off and unplug them from the Generator If the Economy Switch is ON turn it to the OFF position 2 Turn the Combination Switch OFF On STarT OFF STarT CHOKE On STarT OFF ENGINE SWITCH On OFF On STarT OFF OFF STORAGE run STarT CHOKE 1 ECONOMY SWITCH OFF STORAGE run STarT CHOKE Combination Switch 2 ...

Страница 15: ... Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to th...

Страница 16: ...ge CAUTION Oil is very hot during operation and can cause burns Wait for engine to cool before changing oil 1 Make sure the Engine is stopped and is level 2 On the right side of the Generator loosen the Screws and remove the Oil Fill Access Door as shown to the right 3 Remove the lower Rubber Seal from underneath the Generator See below Lower Seal Oil Drain Plug Upper Seal 4 Place an oil drain pan...

Страница 17: ...s oil 5 Install the cleaned filter 6 Secure the Air Filter Cover and replace the Access Panel before use Spark Arrestor Maintenance TO PREVENT SERIOUS INJURY AND FIRE Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or r...

Страница 18: ...d with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Refer to Checking and Filling Fuel on page 16 Aged gasoline that has not been treated with stabilizer ahead of time must be safely drained away and not run through the engine WARNING To prevent serious injury and fire close the Fuel Valve before draining the Carburetor After closing the Fuel Valve place...

Страница 19: ...er Reinstall spark plug and set Choke to START position 9 Replace Fuel Filter IGNITION SPARK RELATED 1 Engine Switch at OFF position 2 Spark plug cap not connected securely 3 Spark plug electrode wet or dirty 4 Incorrect spark plug gap 5 Spark plug cap broken 6 Incorrect spark timing or faulty ignition system IGNITION SPARK RELATED 1 Turn Engine Switch to ON position 2 Connect spark plug cap prope...

Страница 20: ...d technician service magneto 7 Secure spark plug cap Engine stops when under heavy load 1 Dirty air filter 2 Engine running cold 1 Clean element 2 Allow engine to warm up prior to operating equipment Engine knocks 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treat...

Страница 21: ...TS LISTS AND ASSEMBLY DIAGRAMS IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEME...

Страница 22: ...late Assembly 2 47 Handle Tube Front Handle Tube 1 48 Handle Tube Front Handle Tube 1 49 Hex Flange Bolt M6 1 43 50 Right Plate Assembly 2 51 Plug Drain Bolt Plug 2 52 Right Window Assembly 1 Part Description Qty 53 Right Side Oil Plate Assembly 1 54 Left Plate Assembly 1 55 Alternator Cover Plate Assembly 1 56 Panel Seal 1 57 Inverter Cover Plate Assembly 1 58 Handle Sleeve 3 59 Clamp B10 5 2 60 ...

Страница 23: ...Page 23 For technical questions please call 1 888 866 5797 ITEM 57080 Safety Operation Maintenance Setup Assembly Diagram Generator ...

Страница 24: ... Pin Φ Φ 15 20 62 1 46A Connecting Rod Assy 1 47A Hex Flange Bolt M12 1 5 2 Part Description Qty 48A Aluminum Washer 2 49A Crankcase 1 50A Metal Clip 1 51A Oil Alert 1 52A Speed Governor 1 53A Metal Clip 1 54A Oil Seal 2 55A Coil Assembly Ignition 1 56A Hex Flange Bolt M8 1 25 2 57A Flywheel Part 1 58A Charging Coil Unit 1 59A Hex Flange Bolt M6 1 2 60A Wire Press Plate 1 61A Fan 1 62A Pulley Star...

Страница 25: ...Page 25 For technical questions please call 1 888 866 5797 ITEM 57080 Safety Operation Maintenance Setup Assembly Diagram Engine ...

Страница 26: ... in addition to the Retail Warranty above In California new equipment that uses small off road engines must be designed built and equipped to meet the State s stringent anti smog standards HFT must warrant that the emissions control system on your small off road engine will be free from defects in material and workmanship for the period listed below provided there has been no abuse neglect or impr...

Страница 27: ...a retail store or by HFT paying for shipping the product for repair 5 Notwithstanding the provisions herein warranty services or repairs must be provided at all retail stores that are franchised to service the subject engine or by contacting HFT product support at 1 888 866 5797 or productsupport harborfreight com 6 The owner must not be charged for diagnostic labor that leads to the determination...

Страница 28: ... Fuel Cap 3 Fuel Lines for liquid fuel and fuel vapors 4 Fuel Line Fittings 5 Clamps 6 Pressure Relief Valves 7 Control Valves 8 Control Solenoids 9 Electronic Controls 10 Vacuum Control Diaphragms 11 Control Cables 12 Control Linkages 13 Purge Valves 14 Gaskets 15 Liquid Vapor Separator 16 Carbon Canister 17 Canister Mounting Brackets 18 Carburetor Purge Port Connector Note As they relate to the ...

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