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INSPECTION AND MAINTENANCE

MAINTENANCE SCHEDULE

The chart indicates intervals between periodic services in
kilometers and months. At the end of each interval, be
sure to inspect, check, lubricate and service as instructed.

If your motorcycle is used under high stress conditions
such as continuous full throttle operation, or is operated
in a dusty climate, certain services should be performed
more often to ensure reliability of the motorcycle, as
explained in the maintenance section.

Your Haojue

dealer can provide you with further guidelines. Steering
components, suspensions and wheel components are key
items and require very special and careful servicing. For
maximum safety, we suggest that you have these items
inspected and serviced by your authorized Haojue dealer
or a qualified service mechanic

B

WARNING

The items in the first service after the initial
1000 km break-in period must be strictly followed
to ensure that your motorcycle provides lasting
reliably and optimal performance.

B

WARNING

Improper

maintenance

or

fail

to

perform

recommended

maintenance

can

lead

to

an

accident.

Ask your Haojue dealer or a qualified mechanic to
do the maintenance items marked with an asterisk
“*”. You may perform the unmarked maintenance
items by referring to the instructions in this
section, if you have mechanical experience. If you
are not sure how to do any of the jobs, have your
Haojue dealer to do the maintenance.

B

WARNING

Exhaust

gas

contains

carbon

monoxide,

a

dangerous gas that is difficult to defect because
it is colorless and odorless.

Breathing carbon

monoxide can cause death or severe injury.

Never start the engine or let it run indoors or where
there is little or no ventilation.

B

CAUTION

Remember to check whether regular maintenance
is done in full compliance with the instructions in
this Operation Manual.

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Страница 1: ......

Страница 2: ...t part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which s...

Страница 3: ...in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations BWARNING BCAUTION NOTICE NOTE Please read this manual caref...

Страница 4: ...f publication Due to improvements or other changes there may be some discrepancies in this manual Haojue reserves the right to make changes at any time Please note that this manual applies to all spec...

Страница 5: ...ccessory on the market or combinations of all the available accessories however your dealer can assist you in selecting quality accessories and installing them correctly Use extreme caution when selec...

Страница 6: ...llations in the front end and lead to instability problems Accessories added to the handle bars or front fork should be as light as possible and kept to a minimum Certain accessories displace the ride...

Страница 7: ...might be uncomfortable and unsafe while riding a motorcycle Choose clothing of high quality and fit when riding INSPECTION BEFORE RIDING Review thoroughly the instructions in the INSPECTION BEFORE RI...

Страница 8: ...ich the road appears greasy as they can be especially slippery Use extreme caution at railway crossings metal grates and bridges Whenever in doubt with of the road conditions slow down SPEED LIMIT Nev...

Страница 9: ...9 Choke lever Tool kit Side stand Gearshift lever Fuel cock Main stand Engine oil dipstick Rear brake pedal A Kick start lever 7 8...

Страница 10: ...osition turn counterclockwise to the 4 position The steering is then locked The ignition circuit are cut off BWARNING Before turning the ignition switch to the 4 position safely stop the motorcycle an...

Страница 11: ...due to a broken bulb or faulty wire connection the indicator on the dashboard will remain light up continuously or flicker at a high frequency HIGH BEAM INDICATOR LIGHT 6 9 The high beam light indicat...

Страница 12: ...Pressing this button will trigger the horn TURNING SIGNAL SWITCH 5 8 Moving the switch to the position will engage the left turn signals Moving the switch to the 8 position will engage the right turn...

Страница 13: ...motor With the ignition switch at the position the engine stop switch at and the transmission in neutral grasp the clutch lever and push the electric starter button to operate the starter motor to sta...

Страница 14: ...el tank cap To close the fuel tank cap push the cap down firmly with the key in the cap lock BWARNING Overfilling the fuel tank can cause the fuel to overflow when it expands due to heat from the engi...

Страница 15: ...witching the fuel cock handle to position 1 it is advisable that the fuel tank be refilled at the closest gas station After refueling be sure to move the fuel cock handle back to position 2 GEAR SHIFT...

Страница 16: ...springs on the left and right sides must be placed in the same position Improper adjustment will affect ride stability REAR BRAKE PEDAL Press on the rear brake pedal to engage the rear wheel brake Th...

Страница 17: ...h your right hand and pull the motorcycle upward to a standstill Side stand 2 The side stand is for temporary parking When use the side stand stop the engine then rotate the side stand to lower limit...

Страница 18: ...es explain proper break in procedures RECOMMENDED THROTTLE LIMIT Throttle opening must not reach maximum during the new motorcycle brake in period it is suggested to be less than 3 4 of the maximum wh...

Страница 19: ...as part of the initial service includes correction of all adjustments tightening of all fasteners and replacement of dirty oil Timely performance of this service will help make sure you get the best s...

Страница 20: ...s enough fuel for the planned distance Lights The headlight tail brake lights dashboard lights turning lights front position light and dashboard light can be lit up normally Indicators The high beam i...

Страница 21: ...essary BWARNING Crosswinds usually exist at tunnel exits or valleys or when big vehicles overtake Drive calmly and at reduced speed at these times BWARNING Obey traffic rules and speed restrictions ST...

Страница 22: ...eheating of the engine is even more important NOTE The colder the weather the longer preheating time the engine needs Riding after the engine is fully preheated will cause the engine to suffer less we...

Страница 23: ...This may result in an accident BWARNING Removing your hands from the handlebars or feet from the footrests during operation can be hazardous If you remove even one hand from the motorcycle you can re...

Страница 24: ...keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should always select the most suit...

Страница 25: ...PPING AND PARKING 1 Twist the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes evenly and at the same time 3 Downshift through the gears as road speed dec...

Страница 26: ...ore turns to slow down BWARNING Use the braking system carefully and gently on wet and slippery roads or in turns Urgent braking on uneven or slippery roads will cause the motorcycle to be out of cont...

Страница 27: ...he items in the first service after the initial 1000 km break in period must be strictly followed to ensure that your motorcycle provides lasting reliably and optimal performance BWARNING Improper mai...

Страница 28: ...ms by yourself in accordance with the instructions in this section BCAUTION Poorly made replacement parts can cause your motorcycle to wear more quickly and may shorten its useful life When replacing...

Страница 29: ...t Front and rear absorber Inspect Light and signal Inspect Inspect Chassis bolts and nuts Inspect Inspect NOTE If the motorcycle has been ridden for a long time on poor roads or under full power the i...

Страница 30: ...Remove the left chassis cover 3 Disconnect the negative terminal 4 Remove the cap disconnect the positive terminal 5 Remove the fasten belt 6 Take out the battery BWARNING Batteries contain toxic subs...

Страница 31: ...the negative terminal NOTE Please properly handle waste batteries and electrolytes to avoid environmental pollution We suggest that you not throw them in garbage cans or on the ground but send them t...

Страница 32: ...the air filter cover s inner wall 4 Dismantle the air filter element from the air filter element 6 Clean the filter Clean the filter as described below 1 Fill a properly sized basin with non flammable...

Страница 33: ...PLUG Spark plug inspection 0 6 0 8mm Measure the spark plug gap with a thickness gauge The standard spark plug gap is 0 6 0 8 mm If the measured spark plug gap is out of standard range adjust or repl...

Страница 34: ...n it with a wrench about 1 2 turn past finger tight If you are reusing the old spark plug tighten it with a wrench about 1 8 turn past finger tight NOTE Insert the plug cap completely BCAUTION The sta...

Страница 35: ...in a hot state to completely drain the original engine oil Steps for engine oil replacement 1 Stop the engine and support it on flat ground with the help of the main stand 2 Remove the engine oil dips...

Страница 36: ...2 on the engine oil strainer 5 Add the specified new engine oil into the engine as instructed in section Engine oil replacement BCAUTION Carefully inspect whether the engine parts that have been dism...

Страница 37: ...n 1300 1500 rpm BCAUTION Adjustment the engine idle speed should be done when the engine has been fully pre heated 0 5 1 0 mm THROTTLE CABLE PLAY The adjuster of the throttle cable play under the thro...

Страница 38: ...drive chain to keep it in a normal state If the riding conditions are harsh the times of adjustment should be more frequent than that of regular maintenance BWARNING An excessively loose chain will r...

Страница 39: ...a drum brake Correct brake operation is very important for safe riding Be sure to have the brake system checked regularly This inspection should be made by an authorized dealer BWARNING Brakes are ex...

Страница 40: ...ng line 1 is in the allowed range 3 see the figure marked on the wear limit mark 2 otherwise have the component in the front brake replaced by a qualified distribution and maintenance organization for...

Страница 41: ...ressure under normal temperature Solo riding Double riding kPa kgf cm2 kPa kgf cm2 Front wheel 175 1 75 175 1 75 Rear wheel 200 2 00 225 2 25 BWARNING The tire pressures and surfaces are significant I...

Страница 42: ...to move it higher or lower to adjust this switch When you step on the brake pedal and feel a little pressure the brake light will light up Replacement of bulbs The rated power of each bulb is shown in...

Страница 43: ...se 1 Make sure there is sufficient fuel in the tank 2 Make sure the fuel reaches the carburetor from the fuel cock 3 Cut off the fuel flow from the carburetor open the fuel cock and see if fuel flows...

Страница 44: ...ible and tends to explode in certain conditions When draining storing or filling fuel make sure there are no open flames the engine has stopped and the operating place is well ventilated Fuel should b...

Страница 45: ...h a diluted detergent solution eliminate rust stains on the terminal and wire connectors Store the battery in a room with an ambient temperature of above 0 C Charge the battery completely Recharge it...

Страница 46: ...ake sure that the pipe is not distorted or crushed otherwise the battery might explode If any electrolyte is spilt out corrosion may occur to both your clothes and the motorcycle 1 2 2 First connect t...

Страница 47: ...arging if the temperature of electrolyte exceeds 45 C when recharging wait till it cools off then start recharging again When the battery produces a lot of bubbles stop recharging Close the filling ho...

Страница 48: ...five shift gear transmission Initial speed ratio 4 056 Final speed ratio 2 733 Gear ratio Shift 1 3 083 5 shift Shift 2 1 882 Shift 3 1 400 Shift 4 1 174 Shift 5 0 960 Performance Fuel consumption 1 7...

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