HANKISON HBP Series Скачать руководство пользователя страница 41

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Electrical Schematic – 415VAC, 3 phase

(Contact factory to request certiﬁed drawings)

LOCATED

EXTERNALLY

HEATER OVERTEMPERATURE

RPS
RPS
IN2

RTD5-
IN1

LPS

RTD3-

RTD3+

RTD5+

RTD4-

RTD4+

RTD1 RTD

RTD

RIGHT CHAMBER

LEFT CHAMBER

RTD

RTD3

RTD2

ANLG2+
ANLG2-

RTD2-

RTD2+

+5VDC
DC COM

RTD1-

RTD1+

ANLG1-

ANLG1+

+12VDC
DC COM

L
L
N

SET @ 45 PSIG

2PS

PRESSURE SWITCH

RIGHT CHAMBER

SET @ 45 PSIG

1PS

PRESSURE SWITCH

LEFT CHAMBER

SENSOR

5VDC

1-5VDC OUT

DEWPOINT

TRANSMITTER

1TC

K TYPE

L DRY

ALARM

OUT2

CONTACTS

R DRY
OUT1

R DRY

L DRY

SOLENOID "B"

SOLENOID "A"

L PURGE
L PURGE
R PURGE
R PURGE

IN3

2CR

3CR

LOW TENSION

ENCLOSURE

HIGH TENSION

ENCLOSURE

CUSTOMER PROVIDED

415VAC, 3 PHASE

(FOR FUSING AND WIRE

407

408

101A

415VAC

120VAC

2CR1

3CR1

SOLENOID "F"

SOLENOID "G"

2FU
1FU

3FU

L2
L1

L4
L5
L6

HC1
HC2
HC3

404
405
406

+ 4-20MA OUT

ENERGY MGMT

OPTION

RTD4

1HTR

102

101

102

1CR

102

101

109

111

101

107

SOLENOID "C"

LEFT CHAMBER DEPRESS

LEFT CHAMBER PURGE

EXHAUST

HEAT ENABLE

101

102

20
21

80
81
70

72
21
10
11

84
85
86
87
88
89

32
33
34
35

50
51
52
53
54
55
56
57

59
20

TO TB3

+12VDC

FROM TB6

SOLENOID "E"

+12VDC

+
-

4CR

1CR1

104

105

102

3
G

RED
ORANGE

GREEN
ORANGE
BLACK

249 OHM

1/8W

EXTERNALLY

LOCATED

OPTION

102

120VAC

TO TB3

101

102
101

120VAC

FROM TB5

101

115

109

3PS

110

CLOSES @ 5 PSIG

4CR1

104

101

5CR1

MC-AUX

LEFT CHAMBER DEPRESS

CLOSES @ 5 PSIG

111

4PS

SOLENOID "D"

102

112

5CR

RIGHT CHAMBER DEPRESS

EXHAUST

RIGHT CHAMBER PURGE

RIGHT CHAMBER DEPRESS

MC1

MC3

MC2

403

402

401

MOTOR

{

SIZING SEE TABLE 1)

106

4CR2

5CR2

+12VDC

FROM TB6-1

FROM TB6-2

DC COM

OL-AUX

36
37

OL1
OL2
OL3

BLACK

GREEN

RED

1TS

USED ON MODELS

3200, 3600 & 4300

SET @ 225°F

0.5 AMP

1.25 AMP

TB5

HEATER & MOTOR

FUSES BY

CUSTOMER

101

114

101

OL-AUX

105

1TR1

108

102

(SIGNAL OFF-DELAY)

SET 1TR ON MODE "D".

NOTE:

1TR (OFF-DELAY, SET @ 180S)

YELLOW

Содержание HBP Series

Страница 1: ...36 Electrical Schematic 460VAC 3 phase 38 Electrical Schematic 575VAC 3 phase 39 Electrical Schematic 380VAC 3 phase 40 Electrical Schematic 415VAC 3 phase 41 Electrical Data Fusing Wire Sizing 42 WAR...

Страница 2: ...R WARNING and CAUTION are used to indicate hazard seriousness levels as follows DANGER Immediate hazard which will result in severe injury or death WARNING Hazard or unsafe practice which could result...

Страница 3: ...ryer in order to protect the desiccant bed from liquid and solid contamination Use an Air Line Filter in systems sup plied by a non lubricated oil free air compressor In systems supplied by a lubricat...

Страница 4: ...lectrical enclosure for a remote alarm The contact ratings are shown on the electrical drawing Compressor Aftercooler Separator Receiver Prefilters Afterfilters Receiver Desiccant Dryer Figure 1 Typic...

Страница 5: ...ty and purpose of the desic cant Layer 1 must be installed rst at the bottom of the vessel followed by layer number 2 etc until the complete charge of desiccant has been installed 4 Utilizing an appro...

Страница 6: ...E MAX F G C D B A MAX H K N MAX P L S GAS INLET M FACE OF CUSTOMER WET GAS INLET CONNECTION FACE OF CUSTOMER DRY GAS OUTLET CONNECTION R SLOT TYP 4 PLACES TOP VIEW SIDE VIEW RIGHT CHAMBER REMOVED FOR...

Страница 7: ...NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE 6 FLANGE 6 FLANGE T 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE 6 FLANGE 6...

Страница 8: ...ge mounted on the gauge panel of the dryer indicates purge air pressure 5 4 Energy Management System The optional Energy Management System EMS automatically adjusts dryer operation to compensate for c...

Страница 9: ...DRAIN PORT TOWER INSULATION OPTIONAL CONTROL ENCLOSURE HIGH TENSION ENCLOSURE RIGHT TOWER PRESSURE GAUGE PURGE PRESSURE GAUGE REPRESS VALVE HEATER TEMP THERMOCOUPLE CENTER END IN PIPE OPPOSITE SIDE H...

Страница 10: ...ER DEPRESS VALVE ASME RELIEF VALVE REPRESS VALVE TOP VIEW FRONT VIEW PURGE HEATER WITH INSULATION PURGE SUCTION FILTER SILENCER PURGE BLOWER AND MOTOR REAR VIEW LEFT TOWER INLET VALVE ASME CODE TAG LE...

Страница 11: ...DEPRESS VALVE DESICCANT DRAIN PORT TOWER INSULATION OPTIONAL HIGH TENSION ENCLOSURE CONTROL ENCLOSURE RIGHT TOWER PRESSURE GAUGE PURGE PRESSURE GAUGE REPRESS VALVE PURGE BLOWER AND MOTOR PURGE BLOWER...

Страница 12: ...slowly depressurized Air exits through exhaust muf er M2 After the right tower has depressurized the Right Purge Valve V4 is opened and the Blower M and Heater H1 are energized The heated air ows thro...

Страница 13: ...LEFT TOWER SET 45 PSIG M RTD 3 SET 650 F 1TC SET 370 F V5 2PS SET 176 F 4PS SET 5 PSIG REGEN SET 45 PSIG SET AT 100 PSIG RIGHT TOWER V8 V12 V13 SOL E V7 V11 RV1 SET 165 PSIG DEWPOINTER OPTION DPA SOLE...

Страница 14: ...d because the repressurization step will occur before the bed temperature can fall to 150 F Note In Energy Management or Dew Point Control as the drying time extends beyond 4 hours additional cooling...

Страница 15: ...is installed in the OFF position if Switching Failure is disabled 6 JP6 Not Used NOTE Jumpers JP7 and JP8 are used by the factory during nal inspection to download language text and to enable factory...

Страница 16: ...for the Heated Desiccant Dryer Control a Program Mode b Setup Mode c Alarm Service Mode d Display Mode e Test Mode 2 Each Mode is described below 6 5 4 Program Mode 1 Press and hold and for 3 seconds...

Страница 17: ...Point Demand Control Displayed only when JP3 on DPNT CNTL SETPT XX C XXX F 1 Press to increment the setting to the desired value a Standard set point is 30 C 22 F b The allowable range of values is fr...

Страница 18: ...m Vapor Pressure Set Point screen 9 4 When nished press to acknowledge the se lection and scroll to the switchover delay set point screen a Factory set point is 60 MIN b The allowable range of values...

Страница 19: ...ing the drying cycle b Left or Right tower regenerating high pressure i Regenerating tower pressure switch is closed while purge valve is open after an initial time delay c Left or Right tower regener...

Страница 20: ...UNDER RANGE ALARM RIGHT TWR DEW POINT OVER RANGE ALARM LEFT TOWER TEMP UNDER RANGE ALARM LEFT TOWER TEMP OVER RANGE ALARM RIGHT TWR TEMP OVER RANGE ALARM RIGHT TWR TEMP UNDER RANGE ALARM RIGHT TWR DR...

Страница 21: ...rogram Mode b Humidity Sensor i Under range RH 15 ii Over range RH 115 c RTD i Over range Temperature above 448 F 231 C ii Under range Temperature below 20 F 28 C d On alarm condition i Local alarm is...

Страница 22: ...upplied to the controller whether the controller is switched on or off When a service time interval expires see also 14 d below the controller operates as follows a The service LED blinks and the appr...

Страница 23: ...e reminder lters HOURS TO SERVICE FILTERS XXXX Service reminder desiccant HOURS TO SERVICE DESICCANT XXXX Service reminder valves HOURS TO SERVICE VALVES XXXX Outlet Dew Point Displayed only if JP3 is...

Страница 24: ...ying Drying Drying Drying 1PS Closed Closed Closed Closed Closed Closed Closed then Open Open Open Open then Closed 2PS Closed Closed then Open Open Open Open then Closed Closed Closed Closed Closed C...

Страница 25: ...pressurized Exception If switching failure is disabled then pressure condition is ignored Screen 6 Step 6 TEST6 RT DRYING RT XX C XXX F Screen 7 Step 7 TEST7 DEPR LT LT XX C XXX F Note Sequence step...

Страница 26: ...d 600 Inlet switching valves are normally open pneumatically piston actuated Y angle poppet valves Ayellow indicator can be seen through a clear window at the top of the ac tuator housing when the val...

Страница 27: ...ization valve closes 6 9 1 2 On restoration of power 1 If power is lost when the off line tower is in either the HEAT or COOL step the off line tower will be either partially or fully repressurized On...

Страница 28: ...ASCII representation of the energy savings x Reserved for future use always 1 for now ETX end of text character OxO3 CR carriage return LF line feed JUMPERS The programming jumpers are as follows 0 o...

Страница 29: ...Layer 1 must be installed rst at the bottom of the vessel followed by layer number 2 etc until the complete charge of desiccant has been installed e Utilizing an appropriate sized funnel ll each desi...

Страница 30: ...Replacement may be required sooner if pressure drop across cartridge prevents the Dew Point Analyzer from operating properly Warning The Dew Point Analyzer lter housing is a pressure containing device...

Страница 31: ...k Valve leak ing 1 Check compressor supplying dryer 2 Check equipment downstream of dryer 3 Check pressure switch operation using tower pressure gauge for comparison Replace switch if defective 4a Che...

Страница 32: ...3 Regenerating tower Depressurization Valve failed to close 4 Repressurization valve V11 failed to open 5 Repressurization ori ces are blocked 1 Check pressure switch operation using tower pressure ga...

Страница 33: ...ins Repair or replace as necessary Useful life of desiccant has been exceeded Heater Over Temperature Alarm 1 Insuf cient purge gas ow 2 Temperature sensor failure 1 Check for purge blockage temperatu...

Страница 34: ...SOL C 2 1 3 LEFT TOWER SET 45 PSIG M RTD 3 SET 650 F 1TC SET 370 F V5 2PS SET 176 F 4PS SET 5 PSIG 18 REGEN 9 SET 45 PSIG SET AT 100 PSIG RIGHT TOWER 12 11 8 7 V8 26 V12 V13 SOL E V7 V11 SET 165 PSIG...

Страница 35: ...43 ENERGY MANAGEMENT SENSOR RTD4 HS1 DEWPOINTER OPTION 44 DEWPOINT ANALYZER 44A DEWPOINT ANALYZER FILTER INSULATION OPTION 54 CHAMBER INSULATION LEFT CHAMBER DRYING RIGHT CHAMBER REGEN CLOSED NO 3 WA...

Страница 36: ...TD 3 SET 650 F 1TC SET 370 F V5 V6 2PS REGEN SET 176 F 4PS SET 5 PSIG 18 9 RIGHT TOWER SET 45 PSIG SET AT 100 PSIG 12 11 8 7 26 V12 V13 SOL E V11 V7 V8 SET 165 PSIG DEWPOINTER OPTION DPA 15 3 22 14 13...

Страница 37: ...AGEMENT SENSOR RTD4 HS1 DEWPOINTER OPTION 44 DEWPOINT ANALYZER 44A DEWPOINT ANALYZER FILTER INSULATION OPTION 54 CHAMBER INSULATION FAILS IN POSITION LEFT CHAMBER DRYING RIGHT CHAMBER REGEN CLOSED NO...

Страница 38: ...ENERGY MGMT OPTION RTD4 1HTR 102 101 102 102 102 1CR 102 101 101 101 109 111 101 107 SOLENOID C 21 LEFT CHAMBER PURGE EXHAUST HEAT ENABLE C NO 101 102 20 21 80 81 70 72 21 10 11 84 85 86 87 88 89 32 3...

Страница 39: ...2HC2 2HC3 507 508 509 4 20MA OUT ENERGY MGMT OPTION RTD4 2HTR 102 101 102 102 102 1CR 102 101 101 101 109 111 101 107 SOLENOID C 21 LEFT CHAMBER DEPRESS LEFT CHAMBER PURGE EXHAUST HEAT ENABLE C NO 101...

Страница 40: ...ON RTD4 1HTR 102 101 102 102 102 1CR 102 101 101 101 109 111 101 107 SOLENOID C 21 LEFT CHAMBER DEPRESS LEFT CHAMBER PURGE EXHAUST HEAT ENABLE C NO 101 102 20 21 80 81 70 72 21 10 11 84 85 86 87 88 89...

Страница 41: ...101 102 102 102 1CR 102 101 101 101 109 111 101 107 SOLENOID C 21 LEFT CHAMBER DEPRESS LEFT CHAMBER PURGE EXHAUST HEAT ENABLE C NO 101 102 20 21 80 81 70 72 21 10 11 84 85 86 87 88 89 32 33 34 35 50...

Страница 42: ...AWG 4300 HEATER 2 35 KW 2 35 1 2 40 AMPS 2 8 AWG MOTOR 7 5 HP 9 15 AMPS 12 AWG Models 3200 3600 and 4300 use a two stage heater circuit with two contactors six fuses and six wires Electrical Service...

Страница 43: ...43...

Страница 44: ...arranty and any resulting charge or subsequent claim will not be paid THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WRITTEN ORAL OR STATUTORY AND IS EXPRESSED IN LIEU OF THE...

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