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AI-002 operation manual

Issue 1 21.09.09 display version 13 . main controller version 69 . servo version 61

P.22 of 59

After about 10 seconds, the page

“main” is displayed meaning the machine is ready for operation.

Enable heating by pressing this button

IMPORTANT NOTICE !

Briefly after the power is switched on, the electronic nozzle positioning system will

relocate the nozzle to a predefined position called home position. During the homing

process, do not interfere with the motion of the heater as the machine may pick up

incorrect data resulting in incorrect nozzle position in the subsequence operation.

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Содержание AI-002

Страница 1: ...hk e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong AI 002 Hot Air Sealing Machine Operation Manual is powered by H H Asia Gr...

Страница 2: ...ng Assembly front 10 Heater Positioning Assembly rear 11 Touch Screen Control Panel Pressure Adjustment Panel 12 Principle of Seam Sealing 13 Preparation for Installation 14 Control Method 15 Touch Sc...

Страница 3: ...4 Individual Program for Start Middle End of Tape 35 Digital Tensioner 36 Alarm 37 Maintenance 38 Preventative 38 Procedures for Replacing Parts 39 Trouble Shooting 41 Appendix A Nozzle Air Flow Cross...

Страница 4: ...1 P 3 of 59 Precautions Regarding to Safety Please observe these safety tips for a safe efficient and injury free operation of your equipment By strictly following all instructions contained in this m...

Страница 5: ...AI 002 operation manual Issue 1 21 09 09 display version 13 main controller version 69 servo version 61 P 4 of 59 Precautions Regarding to Safety cont...

Страница 6: ...AI 002 operation manual Issue 1 21 09 09 display version 13 main controller version 69 servo version 61 P 5 of 59 Name Plate...

Страница 7: ...in the market today Built on pure digital platform and designed for the professional users AI 002 incorporated many new features that makes seam sealing much easier than before Operators are recommend...

Страница 8: ...600 W Compressed Air 0 4 0 6 Mpa Air Consumption 100 L min max Sealing Speed 1 28 36 60 ft min Nozzle Temperature 50 C 800 C Nozzle Unit 22 0 mm standard other optional Upper Roller Width 25 4 mm Lowe...

Страница 9: ...p and bottom rollers ideal for reducing stretch fabric puckering Electronic nozzle positioning adjustment by control panel entries ensuring 100 repeatability Remember function to store multi nozzle po...

Страница 10: ...ler version 69 servo version 61 P 9 of 59 Identification of Components Front View 1 3 4 5 6 7 8 2 9 10 1 tape spool 2 tape dispenser 3 heater 4 upper roller 5 lower roller 6 left foot pedal 7 right fo...

Страница 11: ...on 13 main controller version 69 servo version 61 P 10 of 59 Identification of Components cont Cutter Assembly 2 1 3 4 Heater Positioning Assembly front 5 6 1 presser roller 2 blow forward 3 tape cutt...

Страница 12: ...al Issue 1 21 09 09 display version 13 main controller version 69 servo version 61 P 11 of 59 Identification of Components cont Heater Positioning Assembly rear 1 3 2 1 hot air deflector 2 temperature...

Страница 13: ...Identification of Components cont Touch Screen Control Panel Pressure Adjustment Panel 1 3 4 2 5 6 7 8 1 touch screen control panel 2 digital nozzle pressure display 3 nozzle air pressure regulator 4...

Страница 14: ...the nip rollers is called sealing speed During sealing hot air is being blown out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and...

Страница 15: ...nd materials in order to free up all machine movements 4 Connect the power plug to a suitable outlet with at least 15A capacity 5 Locate the air hose supplied with the machine Connect one end to the i...

Страница 16: ...g at a different angle Foot Switch There are 2 foot pedals for the machine The design of these pedals is such that they can be operated either individually or in combination to achieve a number of pre...

Страница 17: ...parameters are arranged in different menu pages on the touch screen control panel according to their functionality The structure of the menu page arrangement is represented in the following diagram A...

Страница 18: ...are typical menu pages all of them have names at the top left corner for easy identification Right arrow buttons are for navigating in the operation menu group Down arrow buttons are for navigating in...

Страница 19: ...ontroller version 69 servo version 61 P 18 of 59 1 4 6 5 1 page name 2 next page in the operation menu group 3 previous page in the operation menu group 4 next page in the support menu group 5 hot key...

Страница 20: ...ure Adjustment To adjust corresponding pressure pull out the adjusting knob by one notch turn the knob clockwise or anti clockwise to increase or decrease the neede d pressure accordingly When finishe...

Страница 21: ...ng by pressing the HEAT button once the main page is displayed Initially the display will page thru some important information about this machine This page shows the contact information of the manufac...

Страница 22: ...le the language page is displayed you can choose the preferred language for this machine The display will store this selection even after the power is switched off 1 2 3 4 5 1 Press to change to Engli...

Страница 23: ...peration Enable heating by pressing this button IMPORTANT NOTICE Briefly after the power is switched on the electronic nozzle positioning system will relocate the nozzle to a predefined position calle...

Страница 24: ...e should gradually drop 3 Wait until the nozzle temperature cool down to 60 C and below depending on the previous temperature and surrounding environment it may take 5 10 minutes 4 Confirm that the te...

Страница 25: ...c Operation Please note the locations of basic parameters that you need to set before operating the machine Refer to the corresponding sections for detail explanation 1 2 3 5 4 1 temperature 2 sealing...

Страница 26: ...ling back the left foot pedal put the tape and the sewn seam in the center and release the left foot pedal so that the upper nip roller presses on the tape and seam tightly Collect the seam with both...

Страница 27: ...ersion 69 servo version 61 P 26 of 59 Basic Operation cont Tape Loading Load the tape on the spool and route the tape thru the tape dispenser as shown below Make sure the adhesive side of the tape is...

Страница 28: ...n the park position At this time the tape clamp will be released to facilitate the tape insertion Go to page main and press the nozzle parking button Press to park or un park the nozzle When parked th...

Страница 29: ...in day to day production The AI 002 hot air sealing machine is engineered to make seam sealing much easier than before Unique features allow you to fine tune sealing conditions in the time domain lev...

Страница 30: ...ed after the cutting If this function is off the after cut sequence is cancelled when left foot pedal is released 4 Press to turn on off roller sync This feature on off the lower roller to rotate sync...

Страница 31: ...lled hovering position in between The new feature advance mode keeps the nozzle in the hovering position during temporary stop When the advance mode is enabled the hovering nozzle will keep the seam t...

Страница 32: ...speed setting 100 lower roller is running at the same speed as the upper roller If differential speed setting 100 lower roller is running at a faster speed than the upper roller If differential speed...

Страница 33: ...to adjust nozzle position electronically by input on the touch screen display panel 2 6 1 3 4 5 7 1 x direction adjustment buttons left right 2 x direction nozzle position setting 3 z direction adjus...

Страница 34: ...e nozzle and roller by the y direction buttons so as to generate the best sealing result You may need to have the test fabric go thru some predefined testing procedures like hydrostatic test wash test...

Страница 35: ...number of memory 2 The name of memory 3 Press and hold the read button that the data wanted to be retrieved for 5 seconds a beep will sound to confirm that the data in that location is read and copied...

Страница 36: ...pages of these programs touch the respective area in the seam tape graphic symbols as illustrated below 1 2 3 4 1 upper roller symbol 2 fabric symbol 3 seam tape symbol 4 air nozzle symbol On the indi...

Страница 37: ...to the sealing area is important Your AI 002 is equipped with a built in digital tensioner to release the seam tape from the tape spool Route the tape exactly as shown in the below diagram 3 1 2 4 1 5...

Страница 38: ...ion manual Issue 1 21 09 09 display version 13 main controller version 69 servo version 61 P 37 of 59 Advance Operation cont Alarm You can reset the alarm when the selected alarm is disabled or the fa...

Страница 39: ...e should flip to OFF immediately Check the speed of the nip roller cylinder Adjust the speed by the air speed regulators located under the touch screen control panel if necessary Visually inspect all...

Страница 40: ...center of the pipe and not touching the metal part This is essential for the sensor to measure the air temperature correctly Heater Element Remove the heater top cap and the heater securing mount to l...

Страница 41: ...llers are needed to be replaced when there are signs of torn or excessive worn in order to maintain the consistence of quality of the finished product Replace the rollers as shown in the illustration...

Страница 42: ...and secure the connection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installed in proper...

Страница 43: ...ssue 1 21 09 09 display version 13 main controller version 69 servo version 61 P 42 of 59 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 4...

Страница 44: ...wing SV4 cut tape cylinder cutter NO Colour Length mm Tube 1 2 5 6 7 8 9 6 6 6 4 4 4 4 4 4 4 6 8 8 4 4 6 SV5 post blowing 900 mm 10 11 12 13 15 14 16 17 18 19 J KQ2H 04 01S 1 4 throat 1 4 throat 1 8 t...

Страница 45: ...eel post 4 3 2 1 J22 6 5 4 3 J24 6 5 4 3 10 9 8 7 6 5 4 3 2 1 12 11 J23 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 12 11 3 2 1 J7 10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 22 21 24V 0V Y...

Страница 46: ...ape quill delay When the upper roller is in the UP position pressing the left pedal forward will start the sealing process The top roller will start to rotate and come down after a delay Adjust this p...

Страница 47: ...at the upper roller starts to rotate according to the position of the nozzle when the nozzle is going towards the upper roller A small setting makes the upper roller rotate earlier while a larger sett...

Страница 48: ...ion 69 servo version 61 P 47 of 59 Appendix D Tape Start Tape Middle Tape End Parameters Tape Start Program cont Tape Start Program after cut tape feed length This setting controls the length of tape...

Страница 49: ...cont Tape Start Program start of tape nozzle penetration speed This setting controls the speed of nozzle moving towards the upper roller during a tape start A tape start operation only happens once w...

Страница 50: ...le during a sealing immediately after a previous intermediate stop The nozzle will start from this temporary position and gradually move back to the normal operating position The v arrow setting contr...

Страница 51: ...ft start 1 This setting controls the acceleration of the upper roller when starts to rotate until reaching the final speed A smaller setting has a quicker acceleration and a larger setting has a slowe...

Страница 52: ...pe Middle Program micro reverse This setting controls the distance that the roller rotates backward during an intermediate stop while taping A larger setting increases the angle that the upper roller...

Страница 53: ...after the nozzle has reached the normal operating position A smaller setting means shorter delay hence making the upper roller start to rotate earlier while a larger setting means longer delay hence...

Страница 54: ...e Middle Program cont Tape Middle Program middle of tape nozzle penetration speed This setting controls the speed of nozzle moving towards the upper roller during a tape middle sealing A smaller setti...

Страница 55: ...zle during a sealing immediately after a previous intermediate stop The nozzle will start from this temporary position and gradually move back to the normal operating position The v arrow setting cont...

Страница 56: ...rt 2 This setting controls the acceleration of the upper roller when starts to rotate until reaching the final speed A smaller setting has a quicker acceleration and a larger setting has a slower acce...

Страница 57: ...tting controls the sealing speed after the tape is cut A smaller than normal sealing speed setting will decrease the sealing speed after tape is cut A larger than normal sealing speed setting will inc...

Страница 58: ...ming and the retract speed of the nozzle after tape is cut Position is a reference number that is reset to 0 after tape is cut With the upper roller continue to rotate after the cut this reference num...

Страница 59: ...fter cut roller stop position This setting controls the timing of the top roller stopping rotating after the tape is cut Position is a reference number that is reset to 0 after tape is cut With the up...

Страница 60: ...rogram after cut nozzle new position This setting controls the final new nozzle operating position after a tape cut Immediate after a tape cut the nozzle will gradually move to a new position The spee...

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