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FoamLogix, Model 2.1A and 1.7AHP Class

“A”

Electronic Foam Proportioning Systems

3

HOW TO USE THIS MANUAL

This manual is divided into seven sections for clarity and ease of use. Each of the following manual sections
can be a stand alone section or can be used in conjunction with each other.

SECTION

1

SAFETY

This section must be carefully read, understood and adhered to strictly by all installer/builders, operators and
service personnel using the Hale FoamLogix 2.1A and 1.7AHP Foam Proportioning Systems. Do not use or
install the system until you have thoroughly read this section. Failure to comply could cause risk of serious
injury to yourself and others, or damage to the system.

SECTION

2

DESCRIPTION

Provides an introduction to the Hale foam proportioning system along with guidelines for designing and
ordering a complete system.

SECTION

3

INSTALLATION

Provides information to assist the OEM with installation and initial setup of Hale foam proportioning systems
on an apparatus.

SECTION

4

SETUP AND CALIBRATION

Is used by the installer and end user for start-up and calibration of the Hale foam proportioning system.

SECTION

5

OPERATION

Is primarily used by the apparatus user for proper operation and maintenance of the Hale foam proportioning
system.

SECTION

6

TROUBLESHOOTING

If a problem developes, see this section for troubleshooting procedures.

SECTION

7

PARTS IDENTIFICATION

Section 7 includes a parts breakdown of the most commonly used parts of the FoamLogix System.

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Содержание FoamLogix 1.7AHP

Страница 1: ...A Telephone 352 629 5020 FAX 800 533 3569 GODIVA LTD Charles Street Warwick England CV34 5LR Phone 44 1 926 623600 5LR Phone 44 1 926 623600 IDEX DINGLEE TECHNOLOGY Tianjin Co Ltd No 9 2nd Haitai Fazh...

Страница 2: ...accurately machined precision inspected carefully assembled and thoroughly tested In order to maintain the high quality of your unit and to keep it in a ready condition it is important to follow the...

Страница 3: ...urself and others or damage to the system SECTION 2 DESCRIPTION Provides an introduction to the Hale foam proportioning system along with guidelines for designing and ordering a complete system SECTIO...

Страница 4: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 4 NOTES...

Страница 5: ...KAGE B 20 Figure 3 Typical Hale FoamLogix 2 1A and 1 7AHP System Layout 21 Hale FoamLogix 2 1A Foam Proportioner System 22 Low Tank Level Sensor Options 23 Flow Sensors 24 Figure 4 Pipe Size vs Flow R...

Страница 6: ...Run 38 Figure 14 Typical Reduced Size Sensor Piping Arrangement 39 Figure 15 Flow Sensor Placement 39 Saddle Clamp Installation 39 Foam Pump Flush System 40 Figure 16 Flow Sensor Saddle Clamp Installa...

Страница 7: ...on 54 Record Flow and Sensor Calibration Factors 55 Figure 28 Display Flow Sensor Calibration Factor 55 Figure 29 Display Simulated Flow Calibration 55 Simulated Flow 55 Foam Concentrate injection Rat...

Страница 8: ...66 Simulated flow sequence 66 To End Simulated Flow 67 SECTION 5 MAINTENANCE 69 Maintenance Procedures 69 Freeze Protection 69 SECTION 6 TROUBLESHOOTING 71 User Diagnostics 71 Figure 42 Distribution...

Страница 9: ...itional FoamLogix Components 85 Figure 7 5 Additional FoamLogix Components 85 FoamLogix 2 1A Pump Repair Kit 86 APPENDIX A HALE FOAM CONCENTRATE COMPATIBILITY 87 Table A 1 Hale Foam Concentrate Compat...

Страница 10: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 10...

Страница 11: ...he proper tools before attempting any installation Make sure proper personal protective equipment is used when operating or servicing apparatus A foam tank low level sensor must be utilized to protect...

Страница 12: ...some other device such as a light bar or siren The Hale FoamLogix Models 2 1A and 1 7AHP require 40 AMP minimum current When operating the Hale FoamLogix in Simulated Flow mode an outlet for the foam...

Страница 13: ...When making wire splice connections make sure they are properly insulated and sealed using an adhesive filled heat shrink tubing ALWAYS connect the primary positive power lead from the terminal block...

Страница 14: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 14 NOTES...

Страница 15: ...operator panel is the single control point for the FoamLogix system Pressing the ON button starts foam concentrate injection A super bright digital LED display shows the Water flow rate Total water fl...

Страница 16: ...valve are low pressure devices and are designed for installations where the strainer IS NOT subject to HIGH pressure flushing water ORDERING INFORMATION Ordering Hale FoamLogix 2 1A and 1 7AHP Foam Sy...

Страница 17: ...injector fitting must be ordered as a minimum Ordering the components as a complete system allows Hale to configure and test the complete order to ensure a problem free system 5 Additional Hale compon...

Страница 18: ...l Plunger Maximum Foam Concentrate Output 2 1 GPM 8 LPM 1 7 GPM 6 5 LPM Maximum System Operating Pressure 250 PSI 17 BAR 400 PSI 27 5 BAR Maximum Operating Temperature 160o F 71o C 160o F 71o C Pump M...

Страница 19: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 19 Figure 2 Foam Pump Installation Envelope Dimensions...

Страница 20: ...hose hose clamps positive and ground terminal insulation kit 2 Operation and Installation manuals 1 Single tank system instruction placard 1 Side mount low level tank sensor Package B Part Number Choo...

Страница 21: ...HP Class A Electronic Foam Proportioning Systems 21 Supplied by system installer Double Check Valve Assembly Figure 3 Typical Hale FoamLogix 2 1A and 1 7AHP System Layouts Also see Figure 20 Control H...

Страница 22: ...Foam Proportioner Systems All Hale FoamLogix 2 1A and 1 7AHP systems include Foam Pump Motor Assembly and Control Unit FoamLogix Base Unit Foam Pump Motor Assembly 2 1A 12V 115498 2 1A 24V 115499 1 7...

Страница 23: ...unt Low Level Tank Sensor Top Mount Low Level Tank Sensor Low Tank Level Sensor Options One Low Tank Level Sensor is Required p n 200 2100 04 0 1 NPT threaded bushing to mount from outside foam tank p...

Страница 24: ...weld fitting may be substituted for the saddle clamp Pipe Size Flow Range GPM LPM 1 5 10 350 38 1 219 2 20 550 76 2 082 2 5 30 800 114 3 028 3 50 1 250 189 4 731 4 75 1 800 284 6 813 SCV or DCV 30 75...

Страница 25: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 25 p n 038 1570 08 0...

Страница 26: ...8 0140 00 0 115 flange inlet with 3 Victaulic outlet Close Fit Flanged Elbow p n 098 0190 00 0 24330 flange inlet with 3 NPT female and 4 Victaulic outlet Close Fit Flanged Elbow pin 098 0050 00 0 11...

Страница 27: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 27 Remote Start Option Switch p n 513 0330 01 0 Remote Start Option Harness p n 513 0680 00 0 5m...

Страница 28: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 28 NOTES...

Страница 29: ...The Hale FoamLogix system is supplied with five major components that must be located on the apparatus Foam pump and motor assembly Control unit Instruction system diagram placard Flow Sensor Check va...

Страница 30: ...lect materials and components that are tested extensively with Hale FoamLogix systems and provide proven reliable performance Foam Concentrate Suction Hose The Hale FoamLogix 2 1A and 1 7 AHP Foam sys...

Страница 31: ...0 series stainless steel compatible with all foam concentrates Recommended Components Hose Low Pressure Hydraulic Hose or Air Brake Tubing Fittings Brass or Stainless Steel It is recommended that the...

Страница 32: ...equired If a Hale MMD6 drain valve is not used individual drain lines and valves for foam capable discharge piping is recommended Apparatus design build for cold weather below freezing duty If the end...

Страница 33: ...encountered with radios computers or other sensitive electronic equipment The ground strap should be a minimum of 1 1 4 32mm wide and no longer than 18 457mm It must have soldered flat lug ends with 3...

Страница 34: ...gth to withstand the vibration and stresses of apparatus operation Figure 8 Base Plate Mounting Hole Locations on page 35 provides the mounting base dimensions for the FoamLogix foam pump and motor as...

Страница 35: ...Solution Plumbing When installing water and foam solution piping runs use best industry practices to install this piping Use a suitable pipe sealing compound at all joints Check Valve Manifold Hale p...

Страница 36: ...and foam solution discharge piping The arrangement shown in Figure 10 Typical Midship Pump Installation on page 37 provides accurate proportioning across a wide range for up to four discharges from th...

Страница 37: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 37 Figure 11 Typical 4 Check Valve Installation Midship Pump...

Страница 38: ...line Table 13 Pipe Size vz Minimum Straight Run Pipe size for flow sensor mounting must be selected to provide accuracy at the lowest flow rate Mounting the flow sensor in a short section of pipe one...

Страница 39: ...e Figure 15 Flow Sensor Placement 2 The downstream piping length is not as critical but there must be a short length of straight pipe with no fittings or valves immediately after the flow sensor paddl...

Страница 40: ...It must be reduced to 50 PSI 3 5 BAR It is recommended to installed a check valve at the pressure tap to prevent contamination FOAM CONCENTRATE PLUMBING CAUTION MAKE SURE THE FOAM TANK AND FOAM CON C...

Страница 41: ...requirements for a non return device in the foam injection system It prevents back flow of water into the foam concentrate tank When properly installed the brass and stain less steel construction che...

Страница 42: ...ssure Aeroquip 2580 10 or equal Bypass Hose Connection A bypass valve is mounted on the discharge of the foam pump The bypass handle must be accessible by the pump operator during normal operations Th...

Страница 43: ...s as damage can result causing improper system operation The cables shipped with each Hale FoamLogix system are tested at the factory with that unit Improper handling and forcing connections can damag...

Страница 44: ...ide must be attached from one of the four screws holding the control unit in place to the frame of the fire truck to ensure adequate grounding Allow a service loop to prevent pulling of the wires or c...

Страница 45: ...ARY POWER CONNECTION 40 AMPS Minimum 8 AWG TYPE SGX SAE J1127 Minimum for lengths up to 6 For lengths over 6 see Table 6 on page 31 Use silicone sealane to prevent corrosion and use rubber boot provid...

Страница 46: ...sure adequate switched electrical power from the battery terminal to the battery connection stud on the motor controller box is provided See Table 6 Recommended Primary Power Cable Sizes on page 33 U...

Страница 47: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 47 Figure 22 Extra Cable Storage...

Страница 48: ...ected from corrosion with silicone sealant Splices in wires sealed from moisture using adhesive filled heat shrink tubing LIQUID Flow sensor mounted with flow arrow in the correct direction for water...

Страница 49: ...cross the display The default display zero 0 if no water is flowing and FLOW LED See Figure 23 Control Unit Ready Indication If a default display does not appear refer to Section 6 TROUBLESHOOTING for...

Страница 50: ...ow See Figure 24 Simulated Flow Display 4 Press the i button until the LED under FOAM lights Set foam concentrate injection rate to 1 0 using the UP or DOWN button 5 Cycle the i button until the LED u...

Страница 51: ...ed and calibrated Review User Calibration on page 53 DELIVERY DATE INITIALS Foam tank filled with user specified foam concentrate Compies with Hale approved concentrate compabibility list Foam pump pr...

Страница 52: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 52 NOTES...

Страница 53: ...d ONLY after major repairs or component changes are made to the Hale FoamLogix foam system Different viscosity foam concentrates may also required recalibration ENTERING PASSWORDS Entering passwords i...

Страница 54: ...Y NOT VERY ACCURATE MAKE SURE THE SYSTEM IS CALIBRATED WITH AN ACCURATE FLOW MEASURING DEVICE Figure 26 Display Password and Calibration Modes 1 Determine the water flow normally expected from the dis...

Страница 55: ...isplay Simulated Flow Calibration Press the i button The default simulated flow rate is shown See Figure 29 Display Simulated Flow Calibration Adjust the setting to the required rate by pressing the o...

Страница 56: ...s A x xx the total volume of foam concentrate pumped during the last calibration run See Figure 31 Display Foam Pump Feedback Calibration 2 Set the bypass valve to the BYPASS Figure 31 Display Foam Pu...

Страница 57: ...shows FA xxx the foam pump feedback calibration factor See Figure 33 Display Foam Pump Feedback Calibration Factor 2 Record this value for future reference This factor must be programmed into the dis...

Страница 58: ...lief Valve Service information ENGLISH TO METRIC UNITS The FoamLogix Display offers both English and Metric readouts The Hale FoamLogix system is calibrated at the factory to U S measurement GPM PSI G...

Страница 59: ...may be set to the desired value if different from the default value This may be adjusted prior to or during foam operations by pressing the and buttons Also see heading Control unit functions on page...

Страница 60: ...oes not affect injection rate Control Unit Functions See Figure 37 Display Function Modes FLOW The display shows the current flow rate of water or foam solution per minute in Hale flow sensor monitore...

Страница 61: ...ty is being exceeded and is running rich on foam concentrate percentage RESET FUNCTIONS The totalized values for water and foam concen trate pumped are cleared from memory by performing a RESET functi...

Страница 62: ...foam pump motor runs at full speed attempting to establish foam concentrate flow If the system operates for a period of 45 seconds without a feedback signal the system switches to the STANDBY mode an...

Страница 63: ...OAM PUMP When the Foam Tank Runs Dry In some instances the foam tank may run dry while operating the Hale FoamLogix system The foam pump is designed to pump liquid When the fire pump is running the fo...

Страница 64: ...tem Select foam tank Energize apparatus and turn FoamLogix power switch to ON If System equipped with dual foam tanks place selector toproper tank Initial StarUp Self Diagonstics STANDBY Display Singl...

Страница 65: ...n rate and returns to selected function after 2 seconds Foam Concentrate Injecion Rate Read total water or foam solution Press i until LED below TOTAL FLOW turns ON Total Flow Read total foam concentr...

Страница 66: ...tment buttons on the control unit display while in simulated flow mode The simulated flow function provides manual operation of the foam injection system required by NFPA standards WHEN OPERATING THE...

Страница 67: ...e bar graph lights and the foam pump begins running Foam concentrate flows out of the end of the bypass hose To End Simulated Flow 1 First press the ON button to STOP the foam pump 2 Press the i butto...

Страница 68: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 68 NOTES...

Страница 69: ...will freeze and then break system components when the system is subjected to subfreezing temperatures commonly found in over the road driving during fire truck delivery and transport The following pr...

Страница 70: ...with a Hale approved compatible Class A foam concentrate Establish a water supply to the fire pump and install a discharge hose and nozzle Operate the fire pump and discharge 100 gpm 380 LPM of water...

Страница 71: ...eable components inside and are replaced as a unit Opening of Hale Foamlogix electronic components voids the manufacturer warranty System Overview The Foamlogix proportioner is a closed loop system Th...

Страница 72: ...1 and 12 This indicates that system power and ground are recognized within the unit DPWR is illuminated when the IN power stud is energized with system voltage This power is required to drive the moto...

Страница 73: ...mating sockets Deutsch 0462 201 1631 Recommended wire gage 16 20 AWG Wedge lock W12S PIN CIRCUIT DESCRIPTION 1 SYS POWER INPUT Battery voltage 9VDC 32VDC 2 CAN HIGH DATA SAE J1939 CAN 2 0B 250Kbits s...

Страница 74: ...ive sensor flashes as a target passes the tip of the sensor The speed of the foam being pumped determines how quickly the rotors are turning and how quickly the inductive sensor s LED flashes which co...

Страница 75: ...ation is usually necessary after a major component service PROBLEM ISOLATION The first step in troubleshooting is to determine which subsystem caused the system failure To make this determination oper...

Страница 76: ...NO HARNESS YES Establish Water Flow Replace Display Is Water Flow Value Displayed NO Is Foam Discharge OPEN OPEN FOAM NO DISCHARGE YES YES Is Foam Concentrate being Injected Check Harness Connection O...

Страница 77: ...ted 1 Verify Calibration Is Correct Amount of Concentrate Injected Proceed with NORMAL Operation Check LED on Feed Back Sensor Is it ON 12VDC or 24VDC on 24VDC equipped systems Available on PIN 1 Veri...

Страница 78: ...Ext External Fwd Forward Ga Gauge Grd Gr Grade when hardware lists a grade rating it is imperative to maintain that rating when replacing parts HS Hardened Steel Hex Hexagonal Id ID Inner diameter IPB...

Страница 79: ...NOTES FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 77...

Страница 80: ...e Barb 4 115497 1 Flowmeter Assembly see next page for parts list 5 019 3770 00 0 1 Flowmeter Mounting Bracket 6 110618 1 Mounting Base 7 110586 1 Motor Controller 8 110589 1 Diode 45V 240A 1 Main Ass...

Страница 81: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 79 Figure 45 Foam Pump Assembly 1A 1 3 2 1D 1B 1C 6 7 8 4 5...

Страница 82: ...A 1 7AHP 12 Volt 110393 1 Motor 1 2 HP 2 1A 1 7AHP 24 Volt B 110522 1 Pump Assembly without motor 2 1A 119345 1 Pump Assembly without motor 1 7AHP C 538 1750 01 0 1 Relief Valve 2 1A 250 PSI 119346 1...

Страница 83: ...1 25 SST 8 064 6260 01 0 4 Dowel Pin 0 13 x 0 38 SST 9 200 2483 00 0 1 Speed Sensor 10 097 1971 00 0 1 Sealing Washer 10 11 082 0364 02 0 2 Hex Adapter 2X 3 8 MNPT 12 018 1220 12 0 4 Hex Head Bolt 1 4...

Страница 84: ...Weld Fitting for Paddlewheel Flow Sensor Stainless Steel 309010 Weld Fitting for Paddlewheel Flow Sensor Aluminum 309020 Weld Fitting for Paddlewheel Flow Sensor Steel 4 113438 A FoamLogix Control Hea...

Страница 85: ...FoamLogix Model 2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 83 Figure 47 Flow Sensor Components 1 2 4 3 7 5 Dual Check Valve Manifold Single Check Valve Manifold 6 8...

Страница 86: ...8 1790 00 0 Injector Check Valve 3 101 1630 70 0 FoamLogix Placard 4 200 2110 02 0 Side Mount Low Level Tank Sensor 5 200 2110 04 0 Bottom Mount Low Level Tank Sensor 6 200 2110 06 0 Top Mount Low Lev...

Страница 87: ...IONALFOAMLOGIX COMPONENTS Figure 49 Additional FoamLogix Components 7 8 4 88m 4 6 5 P N 200 2100 04 0 1 NPT 13 mm threaded bushing to mount from outside foam tank Top Mount Low Level Tank Sensor P N 2...

Страница 88: ...2 1A and 1 7AHP Class A Electronic Foam Proportioning Systems 86 FoamLogix Pump Repair Kit Item Part Number Qty Description Kit A 117495 1 Plunger and Seals Kit B 117496 1 Valve and Seals Kit C 11749...

Страница 89: ...ater Foam Kidde fire Fighting Angus Fire Knock Down Monsanto PhosCheck WD881 Chemonics Fire Trol Fire Foam 103 Chemonics Fire Trol Fire Foam 104 3M Light Water FT 1150 Chemguard First Class Class A fo...

Страница 90: ...al regulations before selecting a foam concentrate Some of the foam chemicals listed may require special hardware considerations Refer to FoamLogix user manual for additional information Many Fire Fig...

Страница 91: ...paraverifkarla i ntegridad de sistema de Foamlogix despues de substituirel DC Motor Driver Never disconnect whenpower is applied Nunca desconecte cuando laenergfa es aplicada Findthelocationofthesuppr...

Страница 92: ...groundwiresfromtheDCMotorDriverare connected to the mainground Verificadosalambresdetierradelconductor del DC Motor Driver esten conectados con la ti erra principal Verify the banery negative is conne...

Страница 93: ...ce elcuerpo del vehfculo come punto que ponea tierra Verify that all electrical connections are tightened and do not have corrosion Cleanand tightenasnecessary Verifica todas las conexiones electricas...

Страница 94: ...Foam Proportioning Systems 92 The diode may be similar to the one shown above El diode puede ser similar a elque esta demostradoarriba Verify the positive connection is toward the mounting hole Verifi...

Страница 95: ...oth hoses from the 3 way bypass valve 3 Remove the four 4 nuts on the brass flowmeter assembly with the two 7 16 wrenches 4 Remove the two 2 nuts on the bracket bottom with the 7 16 wrench 5 Remove th...

Страница 96: ...cover 12 Verify that the sensor tip is flush with the inner surface and torque the jam nut to a maximum 10 0 in lb 1 1 N m Do not bend or over tighten the sensor Use a fine stone to lightly remove any...

Страница 97: ...elephone 352 629 5020 FAX 800 533 3569 GODIVA LTD Charles Street Warwick England CV34 5LR Phone 44 1 926 623600 IDEX DINGLEE TECHNOLOGY Tianjin Co Ltd No 9 2nd Haitai Fazhan Road Huayuan Industrial De...

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