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14

7. MAINTENANCE

Properly maintained, the MODEL FM-2024 desoldering tool should provide years of good service. 
Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and flux. 
Perform the following service procedures as dictated by the conditions of usage.

 

WARNING

Since the desoldering tool can reach a very high temperature, please work carefully. Except 

when cleaning the nozzle and heating element, ALWAYS turn the power switch OFF and 

disconnect the power plug before performing any maintenance procedure.

Cleaning with the nozzle cleaning pin

Cleaning with the cleaning drill

 Before cleaning

 After cleaning

The cleaning pin passes completely

through the hole.

Insert the bit while turning it clockwise.

Pull the drill bit out straight without turning it.

Solder plating

Hole is damaged by erosion.

Maintenance of nozzle

 CAUTION

The desoldering tool may be extremely hot. During 

maintenance, please work carefully.

Inspect and clean the nozzle

 Plug in the power cord, turn the power switch 

ON and let the nozzle heat up.

 CAUTION

The cleaning pin will not pass through the nozzle until the 

solder inside the nozzle is completely melted.

 Clean out the hole of the nozzle with the 

nozzle cleaning pin (not included as a 
standard accessory).

 If the cleaning pin does not pass through the 

hole in the nozzle, clean with the cleaning drill.
(not included as a standard accessory).

 Check the condition of the solder plating on 

the nozzle tip.

 Check visually if the nozzle was eroded.

 CAUTION

The inside hole and the surface of the nozzle is plated with 

a special alloy. Should this alloy become eroded by high-

temperature solder, the nozzle will not be able to maintain 

the proper temperature.

 If the nozzle is still in a good condition, put 

some fresh solder on the nozzle tip to protect 
solder plated area from oxidation.

 CAUTION

If the cleaning drill is forced into the nozzle, the drill bit 

could break or be damaged.

Please use the proper size cleaning pin or cleaning drill for 

the nozzle diameter.

•  If the cleaning pin and cleaning drill do not 

pass through the hole in the nozzle, replace 

the nozzle.

•  If the solder plating on the nozzle tip is worn, 

replace the nozzle.

•  If the inside hole of the nozzle is eroded, 

replace the nozzle.

NOTE:

Unfortunately, it is often difficult to observe this condition. 

Therefore, if desoldering efficiency goes down and all other 

parts appear to be OK, the nozzle is probably eroded and 

should be replaced.

Содержание FM-205

Страница 1: ...ng the HAKKO FM 205 Keep this manual readily accessible for reference TABLE OF CONTENTS 1 PACKING LIST AND PART NAMES 1 2 SPECIFICATIONS 2 3 WARNINGS CAUTIONS NOTES AND EXAMPLES 3 4 INITIAL SETUP 4 5...

Страница 2: ...ing above FM 2027 FM 2026 soldering iron please use it with the dedicated iron holder 1 PACKING LIST AND PART NAMES HAKKO FM 205 desoldering station 1 MODEL FM 2024 desoldering tool 1 Filter pipe asse...

Страница 3: ...tation HAKKO FM 2027 Option Power Consumption 70 W 24 V Tip to Ground Resistance 2 Tip to Ground Potential 2 mV Total Length w o cord 188 mm 7 4 in with 2 4D tip Weight w o cord 30 g 0 067 lb 1 07 oz...

Страница 4: ...This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or...

Страница 5: ...o the jack at the back of the desoldering station to connect them CAUTION Be sure to turn off the power before connecting or disconnecting the connecting cable Securely insert the plug all the way int...

Страница 6: ...n attach the handle to the straight grip Using the desoldering iron in the pen configuration To remove the handle slide down the button located on the rear of the handle to unlock it then slide the ha...

Страница 7: ...or if the tube size is not as specified the suction capability will decrease Ensure that the regulator shows less than 882 kPa 128 psi when the trigger is turned OFF If pressure equal to or higher tha...

Страница 8: ...re of the iron tip Data entry Selected quantity See the data entry procedures Temperature scale C or F depending on selection Error detection See ERROR MESSAGES An audible buzzer is provided to alert...

Страница 9: ...it begins to flash 4 Enter the units digit Set the desired units digit in the same way as for the tens digit and then press the button The temperature is recorded to the internal memory and heater con...

Страница 10: ...C 50 to 50 C F 90 to 90 F If you enter a value outside the allowable offset value range the display returns to the hundreds digit and you have to enter a correct value CAUTION In the offset entry mode...

Страница 11: ...Never move the lead by force If it doesn t move easily the solder isn t yet fully melted 2 Extract the solder After confirming that the solder is completely melted extract the solder by pressing the...

Страница 12: ...FM 205 for a long time with the auto shutoff function activated Turn the power off when you do not use the HAKKO FM 205 for a long time When the display changes to and the station enters the mode for...

Страница 13: ...ange for Celsius 30 to 150 C for Fahrenheit 50 to 300 F Example When the set temperature is 350 C and the low temperature error setting is 100 C a warning buzzer sounds when the temperature drops to 2...

Страница 14: ...etting mode NOTE When the auto sleep function is on removing the iron from the iron holder or pressing the or button resumes operations In the auto shutoff setting mode either or is displayed The auto...

Страница 15: ...der inside the nozzle is completely melted Clean out the hole of the nozzle with the nozzle cleaning pin not included as a standard accessory If the cleaning pin does not pass through the hole in the...

Страница 16: ...older bushings If foreign matter gets stuck on the contact surface between the front holder and the filter pipe assembly or between the back rubber holder bushing and the filter pipe assembly air will...

Страница 17: ...he filter case cover on the HAKKO FM 205 station counterclockwise to unlock it then remove the cover by pulling it straight out 2 Replace the ceramic paper filter 3 After replacing the ceramic paper f...

Страница 18: ...r which covers the ejector NOTE Replace it if it is dirty 3 Remove the ejector cover NOTE If the noise filter inside the cover is very dirty replace it 4 Remove the exhaust pipe and spacer from inside...

Страница 19: ...iring diagram Plug 1 Red socket 3 Plug 2 Green socket 1 Plug 3 Black socket 2 Plug 4 Brown LED circuit board Plug 5 White thermistor Plug 6 Blue switch circuit board If the resistance is larger than 0...

Страница 20: ...clean the tip again Repeat until all the oxide is removed then coat the tip with fresh solder CAUTION NEVER file the tip to remove oxides d Turn the power OFF and remove the tip using the heat resista...

Страница 21: ...uit error Low temperature alarm tolerance error Sensor Error EXAMPLE 350 C 400 C 50 C OR 650 F 750 F 100 F Set temperature Low temperature alarm tolerance Low temperature alarm tolerance Set temperatu...

Страница 22: ...tridge fully inserted ACTION Fully insert the nozzle cartridge CHECK Is the cord assembly broken Is the heater sensor disconnected ACTION Refer to Checking the electrical continuity of the cord assemb...

Страница 23: ...tip ACTION See Maintenance of nozzle and The nozzle end does not extract solder Suction power is dropping CHECK Is oxide adhering to the nozzle or inside the suction pipe ACTION See Maintenance of noz...

Страница 24: ...ominal size 4 1 Sems screw M4 6 3 External tooth lock washer Nominal size 4 4 25 23 22 20 21 13 12 14 11 3 8 9 10 17 18 16 26 19 2 Sems screw M3 6 1 Tapping screw Nominal size 3 8 5 Pan head screw M3...

Страница 25: ...pcs 9 B3401 Display 10 B3446 P W B 11 B3449 Chassis With rubber feet 12 B2761 Fuse 250V 3A 100 120V 13 B2852 Switch 14 B2384 Power receptacle 15 B3421 Transformer 100V B3423 Transformer 120V 16 B1069...

Страница 26: ...Nozzle 1 3 mm 0 05 in 1 3 mm 0 05 in 2 6 mm 0 10 in N3 16 Nozzle 1 6 mm 0 06 in 1 6 mm 0 06 in 3 0 mm 0 12 in N3 20 Nozzle 2 0 mm 0 08 in 2 0 mm 0 08 in 3 4 mm 0 13 in N3 23 Nozzle 2 3 mm 0 09 in 2 3...

Страница 27: ...in For 1 3mm 0 05 in nozzle B1089 Cleaning pin For 1 6mm 0 06 in nozzle B2875 Cleaning pin For 2 0mm 0 08 in 2 3mm 0 09 in nozzle B2300 Heat resistant pad FH200 01 Iron holder With 599B FH200 02 Iron...

Страница 28: ...5 U S A TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO www HakkoUSA com 4 2 5 5 6 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http w...

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