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GE Vertical Zoneline Warranty

For The Period Of: 

GE Appliances Will Replace:

One Year 

From the date of the original 
purchase

Any part

 of the air conditioner which fails due to a defect in materials or workmanship. During 

this 

limited one-year warranty

, GE will provide, 

free of charge

, all labor and related service 

cost to replace the defective part.

Five Years
From the date of the original 
purchase

Sealed Refrigerating System, if any part of the sealed refrigerating system

 (the 

compressor, condenser, evaporator and all connecting tubing including the make up air 
system) should fail due to a defect in materials or workmanship. During this 

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warranty

, GE will provide, 

free of charge

, all labor and related service cost to replace the 

defective part.

Second through

Fifth Year
From the date of the original 
purchase

For the 

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 from the date of original purchase, GE will replace 

certain parts

 that fail due to a defect in materials or workmanship. Parts covered are fan 

motors, switches, thermostats, electric resistance heater, electric resistance heater protectors, 
compressor overload, solenoids, circuit boards, auxiliary controls, thermistors, frost controls, 
ICR pump, capacitors, varistors and indoor blower bearing.  During this 

four-year limited 

additional warranty

, you will be responsible for any labor or on-site service costs.

All warranty service provided by our Factory Service 

Centers or an authorized Customer Care® technician. 

To schedule service, on-line, visit us at GEAppliances.

com, or call 844-GE4-PTAC (or 844-434-7822). For 
service in Canada, contact Gordon Williams Corp. at 

1.888.209.0999.  Please have serial number and model 

number available when calling for service.

What GE Will Not Cover

 (for customers in the United States):

• 

Service trips to your home to teach you how to 
use the product. 

• 

Failure of the product resulting from 

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unreasonable use, including failure to provide 
reasonable and necessary maintenance.

• 

Improper installation, delivery or maintenance. 

If you have an installation problem, or if the 
air conditioner is of improper cooling capacity 
for the intended use, contact your dealer or 
installer. You are responsible for providing 
adequate electrical connecting facilities.

• 

Failure or damage resulting from corrosion 
due to installation in a coastal environment, 
except for models treated with special 
factory-applied anti-corrosion protection as 
designated in the model number.

• 

In commercial locations, labor necessary 
to move the unit to a location where it is 
accessible for service by an individual 
technician.

• 

Damage to product caused by improper power 

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God.

• 

Failure or damage resulting from corrosion 
due to installation in an environment 
containing corrosive chemicals.

• 

Incidental or consequential damage to 
personal property caused by possible defects 
with this air conditioner.

• 

Replacement of fuses or resetting of circuit 
breakers. 

• 

Damage caused after delivery.

• 

Product not accessible to provide required 
service.

EXCLUSION OF IMPLIED WARRANTIES – Your sole and exclusive remedy is product repair as provided 
in this Limited Warranty. Any implied warranties, including the implied warranties of merchantability or 

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This warranty is extended to the original purchaser and any succeeding owner for products purchased for use within 

the USA and Canada. If the product is located in an area where service by a GE Authorized Servicer is not available, 

you may be responsible for a trip charge or you may be required to bring the product to an Authorized GE Service 

location for service. In Alaska, the warranty excludes the cost of shipping or service calls to your site.

Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages. This 

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province to province. To know what your legal rights are, consult your local, state or provincial consumer affairs 

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Warrantor: GE Appliances

Содержание GE Vertical Zoneline AZ90E09D C

Страница 1: ...tical Zoneline Technical Service Guide June 2017 AZ90E09D_C AZ90E12D_C AZ90E18D_C AZ91H09D_C AZ91H12D_C AZ91H18D_C AZ91H09E_C AZ91H12E_C AZ91H18E_C AZ91H18E_S Rear View 9K 12K 18K Small Chassis 18K La...

Страница 2: ...th its use WARNING To avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after perform...

Страница 3: ...iliary Fan Control 13 Service 13 Installation 14 Utility Closet Connection Locations 14 Small Chassis 15 6PDOO KDVVLV RPSRQHQWV GHQWL FDWLRQV 16 Small Chassis Component Access 18 Control Panel Access...

Страница 4: ...Repairs 36 Regrigerant Charging 36 Method of Charging Repairs 36 Undercharged Refrigerant Systems 37 Overcharged Refrigerant Systems 37 Restricted Regrigerant System 38 Hermetic Components Check 39 T...

Страница 5: ...toe shoes for all repairs Steel Toed Work Boot Electrically Rated Glove and Dyneema Cut Resistant Glove Keeper Dyneema Cut Resistant Glove Plano Type Safety Glasses Prescription Safety Glasses Safety...

Страница 6: ...9 M 2018 L 2017 H 2016 G 2015 F 2014 D 2013 A Small Chassis rear view Model Serial ID Tag Large Chassis front view Mini Manual Mini Manual and Model Serial ID Tag Model Number A Z 9 1 H 1 2 D 2 C W 1...

Страница 7: ...e being serviced to be certain of a proper diagnosis and repair See the GE Vertical Zoneline Nomenclature section of this service guide Changes to Design No slide out chassis Panels must be removed to...

Страница 8: ...s The thermistor allows maximization of heat pump run time Instant Heat Heat Pump Mode Heat pump models will automatically run the electric heater during compressor lock out to quickly provide heat wh...

Страница 9: ...with Electric Heat Zonelines When the thermostat is in the Heat Mode if the indoor ambient temperature is below the heat set point and the compressor is not locked out then the compressor turns on If...

Страница 10: ...cool heat operations and not for continuous fan mode When the GE Vertical Zoneline cycles Heating ON starts the fan 5 second EARLY When the GE Vertical Zoneline cycles Heating OFF DELAYS the fan off f...

Страница 11: ...Mode The B terminal must be continuously energized The W terminal must have 24 VAC output to call for heat The control board decides on whether to turn on the Heat Pump Heat compressor or Electric He...

Страница 12: ...tructions Improper connection of the thermostat control wiring and or tampering with the GE Vertical Zonelines internal wiring can void the equipment warranty Failure to follow these instructions can...

Страница 13: ...ssis out of the utility closet Auxiliary Fan Control Service The GE Vertical Zonelines electronic control has built in provisions for connection to an external switch to control power to the GE Vertic...

Страница 14: ...duct may be used for transitions only Outside wall Unit slides into wall plenum approximately 2 Primary Drains A drain connection is located on the back of the unit approximately 2 from the left side...

Страница 15: ...itor is mounted in the control area Fan Motor A double shaft fan motor is used on the small chassis models They are two speed motors and the blades are attached to the shaft with clamps Heater 0RGHO V...

Страница 16: ...Touch Pad Fresh Air Vent Evaporator Coil Pullout Disconnect Evaporator Coil Evaporator Coil Thermistor Compressor Condenser Coil Thermistors Condenser Right Side Left and Back Sides Condenser Air Dis...

Страница 17: ...FRQWLQXHG 265 Model Transformer Fuse Pull Out Disconnect Transformer Heater Relay Line Fuses Transformer Fuse 265 Model Front Evaporating Coil Main Control PCB Transformer Fuse Block Pull Out Disconne...

Страница 18: ...8 Small Chassis Component Access Remove quick disconnect and nine 1 4 in hex head screws then slide the panel up and out of the GE Vertical Zoneline Control Panel Access Control Area Control Area Open...

Страница 19: ...nsformer to the control area bracket Transformer 265 Volt Models Motor Winding Resistance Model Measurement LQGLQJ 5HVLVWDQFH Indoor Motor Outdoor Motor AZ90E09 AZ90E12 AZ90E18 AZ91H09 AZ91H12 AZ91H18...

Страница 20: ...20 Heater Side Side panel removed to access heater if duct cannot be removed Heater Top Small Chassis Component Access continued...

Страница 21: ...n the blower housing behind the right side panel Fan Motor A separate blower fan motor is used on the large chassis models for inside air movement and an outdoor fan motor for air intake and exhaust t...

Страница 22: ...r Wheel Pull Out Disconnect Service Module Compressor Relay Condenser Air Discharge Condenser Coil Thermistor Condenser Condensate Drain Hose Condenser Fan Blade Condenser Fan Motor Fresh Air Door Con...

Страница 23: ...Thermistor Power Disconnect Compressor Relay Service Display Board 265 Volt Control Area Power Disconnect Service Display Board Line Fuses Main Board Indoor Air Thermistor L2 Compressor Fuse Compress...

Страница 24: ...d must be rotated to remove Heater and Bracket Indoor Blower Assembly Brace Bracket screws Heater Resistance Model Heater 5HVLVWDQFH AZ90E09D AZ90E12D AZ90E18D AZ91H09D AZ91H12D 2 5 kW 18 61 5 3 4 kW...

Страница 25: ...llen screw Outdoor Motor and Blade Assembly Large Chassis Component Access continued The blower wheel is attached to the motor shaft with a 5 16 in square head bolt The motor is secured to the blower...

Страница 26: ...ate drain tube to access the shroud screws Remove the braces and bracket screws Ensure that new wire ties are installed on the drain tube Right Side Components With the right side panel removed the he...

Страница 27: ...en the GE Vertical Zoneline needs service This wrench LQGLFDWHV DQ IDXOW FRGH LV RQ DFWLYH 7R QG RXW ZKLFK RQH FKHFN DOO IDXOW FRGHV The chart on the following page lists the possible fault codes and...

Страница 28: ...the GE Vertical Zoneline will resume operation after lockout time 8 Zoneline Cycles greater than 9 times per hour The GE Vertical Zoneline will continue to operate and be monitored 9 Zoneline Cycles l...

Страница 29: ...RQWURO RDUGV RPSRQHQWV GHQWL FDWLRQ Electronic Control Heat Relay Fan 1 Relay Fan 2 Relay Fan 3 Relay Fan 4 Relay RV Relay Comp Relay Outdoor Coil Sensor Indoor Coil Sensor L2 L1 To Compressor To Fan...

Страница 30: ...0 OHFWURQLF RQWURO RDUGV RPSRQHQWV GHQWL FDWLRQ Main Board Front Service Display Board Back up Battery NOT USED Indoor Air Thermistor Connector L2 Compressor Fuse Main Board Wall Thermostat Connection...

Страница 31: ...re below There should be up to 5 VDC 4 If there is no voltage replace the electronic control board 5 If there is voltage check the wire harness and connections at the electronic control board and the...

Страница 32: ...or wires from the control board 4 Test for continuity between the windings also test to ground 5 If any winding is open or grounded replace the motor Dual Rated Run Capacitor Hook Up Capacitor The bes...

Страница 33: ...ation condensate which collects in the drain pan is picked up by the condenser fan blade and sprayed onto the condenser coil This assists in cooling the refrigerant plus evaporating the water During t...

Страница 34: ...ign determines at exactly what point in the condenser the change of state i e gas to a liquid takes place In all cases however the refrigerant must be totally condensed changed to a liquid before leav...

Страница 35: ...state i e liquid to a gas takes place In all cases however the refrigerant must be totally evaporated changed to a gas before leaving the evaporator coil The low pressure suction created by the compre...

Страница 36: ...e preferred method to use as it is the most accurate The weighed in method should always be used whenever a charge is removed from a GE Vertical Zoneline such as for a leak repair compressor replaceme...

Страница 37: ...A check of the amperage drawn by the compressor motor should show a lower reading KHFN WKH 9HUWLFDO RQHOLQH 6SHFL FDWLRQ LQ the Mini Manual Compressor amps will be near normal or higher Non condensab...

Страница 38: ...could be partially frosted of have an ice ball close to the entrance of the metering device Frost may continue on the suction line back to the compressor Often a partial restriction of any type can be...

Страница 39: ...k valve to seat properly in either mode of operation will cause RRGLQJ RI WKH FRROLQJ FRLO 7KLV LV GXH WR WKH Metering Device Capillary Tube Systems All GE Vertical Zonelines are equipped with capilla...

Страница 40: ...fted by the pressure differential between the high and low sides of the system The pilot section of the valve opens and closes ports for the small capillary tubes to the main valve to cause it to shif...

Страница 41: ...N WKH DLU RZ WKURXJK WKH RXWGRRU coil and allow the discharge pressure to build the system Then switch the system from heating to cooling If the valve is stuck in the heating position block WKH DLU RZ...

Страница 42: ...all lines into the new valve and braze the lines into new valve 8 Once the sealed system is leak free install a solenoid coil on the new valve and charge the sealed system by weighing in the proper am...

Страница 43: ...dy clean point of contact as a good connection is a must and the other probe in turn to each compressor terminal If a reading is obtained the compressor is grounded and must be replaced Complete evalu...

Страница 44: ...ine operation and life expectancy the following maintenance procedures should be performed on a regular basis 1 Air Filter To ensure proper GE Vertical Zoneline RSHUDWLRQ WKH DLU OWHUV VKRXOG EH UHSOD...

Страница 45: ...mistors Resistance Values This Table Applies to All Thermistors Temperature F Resistance k Ohms Tolerance 0 98 5 10 70 5 20 51 4 30 37 4 32 35 4 50 20 3 60 16 3 70 12 2 75 10 2 80 9 2 90 7 2 95 6 2 10...

Страница 46: ...operly Is locked rotor voltage a minimum of 197 volts Is Capacitor and if so equipped Start Assist good Have system pressures equalized Compressor should run Possible compressor problem indicated See...

Страница 47: ...ump Replacing Reversing Valve NO NO YES YES Reversing Valve Stuck YES Replace Solenoid Coil Is the Solenoid Coil Good Is Line Voltage Present at Solenoid Valve Is Selector Switch Set for Heat SYSTEM C...

Страница 48: ...48 Schematic...

Страница 49: ...lenum 5 1 2 8 RAVWPT14 Telescoping Wall Plenum 8 14 RAVTRANS Transition piece btw new VTAC Sharp VTAC RAVRG1 Access Panel with Return Air Grille RAVRG2 Return Air Grille RAVRMS Wall mounted Room Air S...

Страница 50: ...ce Improper installation delivery or maintenance If you have an installation problem or if the air conditioner is of improper cooling capacity for the intended use contact your dealer or installer You...

Страница 51: ...fan motors 7 50 Fuses 15 17 21 H Heater 15 16 17 19 20 21 22 I Introduction 7 L DUJH KDVVLV RPSRQHQWV GHQWL FDWLRQV Low Voltage Interface Connections 11 N Nomenclature 6 R Refrigeration Sequence of Op...

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