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Installation, handling and maintenance

Technical changes reserved

7.1.3

Observe the assembly instructions

Read and follow the assembly instructions

for the unibar H busbar system.

In the assembly instructions you will find safety-related
information on transport, storage, assembly, operation,
inspection and finally the disposal of system
components.

Adherence to the safety information in the assembly
instructions is a precondition for the safe assembly and
use of the busbar system.

Only the principles of use of system components are
described in this system manual.

Содержание KEH31D00S3LMA

Страница 1: ...Busbar system unibar H System manual 800 A to 4000 A...

Страница 2: ...eeder units 16 3 5 Tap off units for plug in 125 630 A 17 3 6 Tap off units for connection joints 250 1250 A 18 4 Product selection 20 4 1 Type key for busbar elements 20 4 2 Straight busbar elements...

Страница 3: ...onductors copper 4 bars N L1 L2 L3 PE housing 54 6 4 Conductors copper 5 bars N L1 L2 L3 PE2 PE housing 55 6 5 Calculating the voltage drop 56 6 6 Temperature derating 57 6 7 EMC values 57 6 8 Sprinkl...

Страница 4: ...9 7 3 9 Fitting tap off units to connection joints 250 1250 A 81 7 4 Operation maintenance and enlargement 82 7 4 1 Maintenance 82 7 4 2 Enlargement 83 8 Comments for specifications for tenders 84 9 F...

Страница 5: ...nd the Sales and Delivery Conditions of Hager No new claims concerning the warranty and guarantee which extend beyond the Sales and Delivery Conditions can be derived from this manual Liability note H...

Страница 6: ...end radii of any kind or similar to be observed Safe Safety for persons and buildings is ensured by tested short circuit values of up to 253 kA Ipk and very low fire loads In particular the tested fir...

Страница 7: ...re is current on the busbar run Cost effective When considering costs attention must be paid not only to the purchase price of the material but also to the assembly costs An expansion will also contri...

Страница 8: ...th no reduction in nominal capability with N conductor in bottom position for horizontal mounting and flat installation position Busbar elements available in various geometric shapes for changing dire...

Страница 9: ...3 Bracket vertical knee 4 Bracket horizontal 5 T pieces T boxes 6 Double bracket vertical Z knee Z box 7 Tap off unit symbolic representation for plug in 125 630 A can be plugged in when voltage is a...

Страница 10: ...Construction and characteristics 10 Technical changes reserved...

Страница 11: ...s section is demanded for the PE an additional inner bar PE2 is inserted All internal conductors N L1 L2 L3 and PE2 have the same cross section The internal conductors consist of either aluminium or c...

Страница 12: ...nection joint at least every 3 m for standard elements Conductors for the same phase thus undergo phase balancing at each connection joint to ensure uniform current distribution Special elements for p...

Страница 13: ...ting the PE housings and for additional mechanical stabilisation Connection joint with joint block for protection type IP55 Joint block for electrical and mechanical connection of the inner conductors...

Страница 14: ...hear bolt shears off This occurs at a torque of approx 60 Nm Subsequent checking of the clamp while current is on the busbar run is possible The joint block in the connection joints of the busbar elem...

Страница 15: ...P68 cast resin system Available without plug in in standard lengths 1 m 2 m 3 m Available without plug in in selectable lengths 410 to 3000 m With plug in Straight length busbar elements of protection...

Страница 16: ...ction of unibar H to unimes H Cable intermediate feeder Cable intermediate feeder for connection joint between two adjacent straight busbar elements The cable intermediate feeder is used to feed busba...

Страница 17: ...tructed to fit only one way They are fitted with an interlock which prevents the units from being plugged into or being removed from the straight busbar elements while the protection device is switche...

Страница 18: ...ts on straight busbar elements with protection type IP55 They can be used at connection joints on straight busbar elements of any rated current Installing a tap off unit requires the power to be disco...

Страница 19: ...Construction and characteristics Technical changes reserved 19 Notices...

Страница 20: ...2 L3 PE housing steel are always given Variant order numbers will arise from the type key 4 1 Type key for busbar elements Examples 4 bars straight length 800 A 2 m aluminium conductors IP55 RAL7035 K...

Страница 21: ...rizontal 21 Z element vertical N on left 424008 22 Z element vertical N on right 424009 23 Offset change direction 424010 16 Offset change direction 424011 15 Offset change direction 424012 14 Offset...

Страница 22: ...number 1 m Order number 2 m Order number 3 m 800 A KEH33S81Z1LMA KEH33S80Z2LMA KEH33S00Z3LMA 1000 A KEH34S81Z1LMA KEH34S80Z2LMA KEH34S00Z3LMA 1250 A KEH35S81Z1LMA KEH35S80Z2LMA KEH35S00Z3LMA 1600 A K...

Страница 23: ...LMA KEH35S80S2LMA KEH35S00S3LMA 1600 A KEH36S81S1LMA KEH36S80S2LMA KEH36S00S3LMA 2000 A KEH37S81S1LMA KEH37S80S2LMA KEH37S00S3LMA 2500 A KEH31D81S1LMA KEH31D80S2LMA KEH31D00S3LMA 3200 A KEH32D81S1LMA...

Страница 24: ...4S09Z3LMA 1250 A KEH35S09Z3LMA 1600 A KEH36S99Z3LMA 2000 A KEH37S99Z3LMA 2500 A KEH31D99Z3LMA 3200 A KEH32D99Z3LMA 4000 A KEH33D99Z3LMA Rated current In Order number 3 m Plug in offset on both sides 8...

Страница 25: ...00 217 182 700 217 208 700 217 247 700 217 292 700 217 373 700 217 463 700 217 503 The asbestos free fire barrier material for wall or ceiling meets Fire Resistance Class EI120 according to EN 13501 T...

Страница 26: ...nt between two parts of a building A special busbar element known as an expansion compensation is used to compensate Such an expansion compensation is used with straight busbar elements over 50 m or w...

Страница 27: ...A 1000 A KEH34S01N1LMA 1250 A KEH35S01N1LMA 1600 A KEH36S01N1LMA 2000 A KEH37S01N1LMA 2500 A KEH31D01N1LMA 3200 A KEH32D01N1LMA 4000 A KEH33D01N1LMA Order numbers for Ref 424005 Rated current In Dimen...

Страница 28: ...A 1000 A KEH34S02N1LMA 1250 A KEH35S02N1LMA 1600 A KEH36S02N1LMA 2000 A KEH37S02N1LMA 2500 A KEH31D02N2LMA 3200 A KEH32D02N2LMA 4000 A KEH33D02Z2LMA Rated current In Dimensions in mm A B 800 A 270 100...

Страница 29: ...250 A KEH35S21N1LMA 1600 A KEH36S21N1LMA 2000 A KEH37S21N1LMA 2500 A KEH31D21N1LMA 3200 A KEH32D21N1LMA 4000 A KEH33D21N1LMA Dimensions in mm Rated current In A B C 800 A 320 320 200 1000 A 320 320 20...

Страница 30: ...MA 1600 A KEH36S22N1LMA 2000 A KEH37S22N2LMA 2500 A KEH31D22N2LMA 3200 A KEH32D22N2LMA 4000 A KEH33D22Z2LMA Order numbers for Ref 424008 Dimensions in mm Rated current In A B C 800 A 270 270 185 1000...

Страница 31: ...A KEH35S13N1LMA 1600 A KEH36S13N2LMA 2000 A KEH37S13N2LMA 2500 A KEH31D13N2LMA 3200 A KEH32D13N2LMA 4000 A KEH33D13N2LMA Order numbers for Ref 424013 Dimensions in mm Rated current In A B C 800 A 320...

Страница 32: ...A KEH34S07Z2LMA 1250 A KEH35S07Z2LMA 1600 A KEH36S07Z2LMA 2000 A KEH37S07Z2LMA 2500 A KEH31D07Z2LMA 3200 A KEH32D07Z2LMA 4000 A KEH33D07Z2LMA Dimensions in mm Rated current In A1 A2 B 800 A 600 600 60...

Страница 33: ...1250 A KEH35S06Z2LMA 1600 A KEH36S06Z2LMA 2000 A KEH37S06Z2LMA 2500 A KEH31D06Z2LMA 3200 A KEH32D06Z2LMA 4000 A KEH33D06Z2LMA Dimensions in mm Rated current In A1 A2 B 800 A 500 500 500 1000 A 500 500...

Страница 34: ...Rated current In Order number 800 A KEH33S83Z2LMA 1000 A KEH34S83Z2LMA 1250 A KEH35S83Z2LMA 1600 A KEH36S83Z2LMA 2000 A KEH37S83Z2LMA 2500 A KEH31D83Z2LMA 3200 A KEH32D83Z2LMA 4000 A KEH33D83Z2LMA Th...

Страница 35: ...00 A KEH32D03N1LMA 4000 A KEH33D03N1LMA Rated current In Order number 800 A KEH33S11N1LMA 1000 A KEH34S11N1LMA 1250 A KEH35S11N1LMA 1600 A KEH36S11N1LMA 2000 A KEH37S11N1LMA 2500 A KEH31D11N1LMA 3200...

Страница 36: ...Product selection Conductor configurations of terminal elements Standard for unimes H Another phase sequence is possible Other possibilities 36 Technical changes reserved...

Страница 37: ...lection Technical changes reserved 37 Dimensions of the connection flanges for terminal elements Rated current In Material Dimensions 1600 A Aluminium 2000 A Aluminium 2500 A Aluminium Other versions...

Страница 38: ...8 Technical changes reserved 4 6 Drill holes for connecting flanges 4 6 1 Standard type Drill holes in connecting flanges aluminium conductors Al 1600 A Al 2000 A Al 2500 A Al 3200 A Al 4000 A Other v...

Страница 39: ...Product selection Technical changes reserved 39 4 6 2 Other types Drill holes in connecting flanges of terminal elements Aluminium...

Страница 40: ...Product selection 40 Technical changes reserved Copper...

Страница 41: ...A Product selection 4 7 Cable feeder 4 7 1 Cable end feeder Cable end feeder conductor material aluminium 300 424014 Order numbers for Ref 424014 Dimensions in mm Rated current In A B C 800 A 450 474...

Страница 42: ...th protection type IP68 is intended exclusively for energy transport Selection assembly and installation of tap off units and protective equipment may only be undertaken by electrical specialists 4 8...

Страница 43: ...king account of EN 50110 and national regulations They can be plugged into any busbar system with IP55 IP65 regardless of the rated current of the straight busbar elements The tap off unit can be neit...

Страница 44: ...4 946 495 385 41 2 x 300 mm Empty tap off units are provided with a mounting plate All dimensions specified in mm Tap off unit with circuit breaker Rated current In Order number Switchgear Number of p...

Страница 45: ...of protection type IP55 IP65 regardless of the rated current of the busbar elements In the case of tap off units for connection joints a suitable joint block appropriate for the rated current of the...

Страница 46: ...10Z0LMA 2000 A KEH37S10Z0LMA 2500 A KEH31D10Z0LMA 3200 A KEH32D10Z0LMA 4000 A KEH33D10Z0LMA 4 9 2 Fastening material Hanger assembly conductor material aluminium Rated current In Order number 800 A KE...

Страница 47: ...5S29 1600 A KEH36S29 2000 A KEH37S29 2500 A KEH31D29 3200 A KEH32D29 4000 A KEH33D29 Fitting a tap off unit for connection joints is not possible with this joint block 4 9 4 Joint block for tap off un...

Страница 48: ...served 5 Sketches of busbar elements Straight lengths 3 m code 00 2 m code 80 and 1 m code 81 without plug in Fire barrier code 19 Straight lengths with plug in Horizontal elbow N inside code 04 Horiz...

Страница 49: ...echnical changes reserved 49 Z element horizontal code 21 Z element vertical N on left code 22 Z element vertical N on right code 23 Offset change direction code 16 Offset change direction code 15 Off...

Страница 50: ...served Offset change direction code 13 Cable end feeder N on right code 51 Cable end feeder N on left code 52 Standard distributor connection code 03 Terminal connection with knee N on outside code 11...

Страница 51: ...chnical changes reserved 51 Terminal connection with knee N on left code 32 Terminal connection with knee N on right code 12 T element vertical code 06 T element horizontal N on right code 08 T elemen...

Страница 52: ...kA 53 66 86 106 106 119 132 152 Rated peak withstand current 1 pole phase PE Ipk kA 53 66 86 106 106 119 132 152 Effective resistance R20 m m 0 0661 0 0584 0 0447 0 0331 0 0254 0 0191 0 0142 0 0127 I...

Страница 53: ...ithstand current 1 pole phase N Ipk kA 53 66 86 106 106 119 132 152 Rated peak withstand current 1 pole phase PE Ipk kA 53 66 86 106 106 119 132 152 Effective resistance R20 m m 0 0661 0 0584 0 0447 0...

Страница 54: ...stand current 1 pole phase N Ipk kA 66 79 106 112 116 132 132 Rated peak withstand current 1 pole phase PE Ipk kA 66 79 106 112 116 132 132 Effective resistance R20 m m 0 0457 0 0331 0 0223 0 0177 0 0...

Страница 55: ...1s Icw kA 30 36 48 51 53 60 60 Rated peak withstand current 1 pole phase N Ipk kA 66 79 106 112 116 132 132 Rated peak withstand current 1 pole phase PE Ipk kA 66 79 106 112 116 132 132 Effective resi...

Страница 56: ...101 0 095 0 088 0 080 0 072 3200 0 107 0 102 0 095 0 088 0 080 4000 0 116 0 110 0 103 0 095 0 086 Copper conductors Factor V m according to power factors and rated current Rated current A cos 0 9 cos...

Страница 57: ...ure on the current carrying capability of the busbars 6 7 EMC values Values at a distance of 1 m Rated current A Magnetic field T 800 0 6 1000 0 8 1250 0 9 1600 1 1 2000 1 4 2500 1 8 3200 2 2 4000 2 7...

Страница 58: ...nguishing process sprinkler irrigation of at least 30 minutes is to be assumed The unibar H busbar system has been subjected to a sprinkler test In the absence of a binding standard the test was based...

Страница 59: ...oyees Safety lighting Passenger lifts with an evacuation circuit which must remain functional for at least 30 minutes under full fire conditions in the supply area Water pressure boosting systems for...

Страница 60: ...This material must be provided by the customer and is not included in the busbar trunking delivery Dimensions System1 Functional maintenance class Thickness t mm of LS panels External dimensions2 mm...

Страница 61: ...EH35S 1250 800 600 Top Bottom AR212S KEH35S 1250 600 600 Bottom Top AR212S KEH35S 1250 800 600 Bottom Top AR212S KEH36S 1600 600 600 Top Bottom AR212S KEH36S 1600 800 600 Top Bottom AR212S KEH36S 1600...

Страница 62: ...EH32D 3200 600 800 Top Bottom AR332S KEH32D 3200 800 800 Top Bottom AR332S KEH32D 3200 600 800 Bottom Top AR332S KEH32D 3200 800 800 Bottom Top AR332S KEH33D 4000 600 800 Top Bottom AR332S KEH33D 4000...

Страница 63: ...sions unibar H with protection type IP55 IP65 unibar H with protection type IP68 cast resin system The busbar elements for the busbar system are available in different versions with inner aluminium co...

Страница 64: ...r s specifications The assembly of the busbar elements is carried out by Hager or Hager licensed switchgear manufacturers The initial operation is carried out at the user s site by an electrical speci...

Страница 65: ...r a switchgear manufacturer licensed by Hager electrically skilled persons for clearly defined mechanical and electrical work electrically instructed person under supervision of electrically skilled p...

Страница 66: ...the assembly instructions you will find safety related information on transport storage assembly operation inspection and finally the disposal of system components Adherence to the safety information...

Страница 67: ...r elements are secured on wooden pallets or are packed in wooden crates Lifting with slings using non metallic slings on each element Lifting with slings Maximum spacing of the slings 2 m The distance...

Страница 68: ...nother A maximum of 5 straight busbar elements may be laid on one another All unibar components must be stored in a dry clean and dust free environment at room temperature before they are installed La...

Страница 69: ...isconnected and secured from being switched on again 7 3 1 Hangers To hang the straight busbar elements two by two standard hangers are fitted to the elements with the following distances Direction In...

Страница 70: ...th standardized system components such as change directions Z elements and T elements Installation position The installation position describes how the inner conductors are mounted inside the busbar u...

Страница 71: ...istances must be observed in order to enable the assembly of the system and to enable adequate heat removal Wall and ceiling distances Upright installation position Wall and ceiling distances Flat ins...

Страница 72: ...oint block flanges of the joint block 3 Before connecting make sure that the ends of the busbar elements and the joint block are clean and undamaged 4 Insert the ends of the busbar elements carefully...

Страница 73: ...ved 73 Step Action 8 Fit the top and bottom flanges 9 Tighten all the bolts 10 Seal the bolt hole with the cap Result The connection has been made Observe the assembly instructions for safe assembly I...

Страница 74: ...sure that the ends of the busbar elements and the joint block are clean and undamaged 4 Insert the ends of the busbar elements carefully into the joint block 5 Push the two elements together so that t...

Страница 75: ...all the bolts 11 Insert the seals 12 Prepare the casting resin mixture according to the instructions and then fill the joint block 13 Seal the filling hole with the cover Result The connection has be...

Страница 76: ...oint block Assembly is carried out according to the principle of assembly of connection joints Cable intermediate feeder The cable intermediate feeder can only be installed at the connection joint bet...

Страница 77: ...with concrete or grout The concrete or grout must meet the applicable regulations to preserve the fire resistance classification of the wall or ceiling e g EN 206 1 and EN 998 2 Make sure that in the...

Страница 78: ...Installation handling and maintenance 78 Technical changes reserved 7 3 7 End flange End flanges are used to cap busbar elements at the end of a run safely End flanges are fastened with bolts...

Страница 79: ...lations may also prohibit live assembly The tap off units are plugged onto the plug in and clamped to the straight busbar element Due to the large connection compartment the maximum rated current is r...

Страница 80: ...80 Technical changes reserved Step Action 5 Align the position lever Lever 6 Unfasten screw D until the rear clamps have closed 7 Unfasten screw B until screws C have moved from position 1 to positio...

Страница 81: ...d connection joint 2 Remove the standard joint block 3 Insert the supplied special joint block for tap off units into the connection joint 4 Open the cover of the tap off unit 5 Remove the cover insid...

Страница 82: ...forces Impairments due to foreign objects dust liquids Exposure to aggressive media e g acids Vibrations Other incident related stresses caused by short circuits fire or evolution of gas Maintenance...

Страница 83: ...necessary Check of ambient conditions room temperature relative humidity aggressive air constituents dust 7 4 2 Enlargement Modifications and enlargements with unibar H components are possible at any...

Страница 84: ...d cable feeders Changes of direction such as elbows knees Z elements T elements etc Tap off units not with protection type IP68 Accessories All straight busbar elements are available ex factory in len...

Страница 85: ...n The manufacturer of the busbar system must maintain and demonstrate a certified quality management system conforming to EN ISO 9001 The following qualifications for the entire system must be verifie...

Страница 86: ...3 8 10 2 N Neutral conductor EN 61439 1 3 7 5 PE Protective conductor EN 61439 1 3 7 4 PEN PE N conductor PEN conductor EN 61439 1 3 7 6 RDF Rated diversity factor EN 61439 1 3 8 11 5 4 Replacement in...

Страница 87: ...al commercial or similar applications According to EN 61439 6 a busbar trunking system BTS is a self contained switchgear combination in the form of a conductor system The conductor system contains bu...

Страница 88: ...connecting tap off units to busbar trunking units with plug in BTU with fire barrier material If an entire busbar trunking unit or a part of a busbar trunking unit is intended to prevent the propagati...

Страница 89: ...tion of low voltage switchgear and controlgear assemblies by calculation EN 61439 2 Supplement 1 Power switchgear and controlgear assemblies Guide for testing under conditions of arcing due to interna...

Страница 90: ...ng to EN 61439 1 6 Hager is the original manufacturer of the unibar H busbar system Manufacturer Builds the finished busbar trunking system BTS and is responsible for among other things Dimensioning t...

Страница 91: ...vertical change direction Z element 31 Drill holes for connecting flanges 39 E Elbow horizontal 28 EMC values 58 EN 61439 89 End flange 79 Expansion compensation unit 27 F Feeder units 16 Fire barrie...

Страница 92: ...Version 1 0 10 2018 Hager Electro GmbH und Co KG Zum Gunterstal 66440 Blieskastel GERMANY Tel 49 6842 945 0 Fax 49 6842 945 4625 www hager de Powered by TCPDF www tcpdf org...

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