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27

2.3.2  TESTING THE INSTALLATION

 

‹

The manufacturer recommends testing the installa-
tion to be sure adequate cooling airflow is available to 
the unit before placing the unit into service. If the unit 
shows signs of overheating, enlarge the air openings. 
Never place a unit into service until absolutely certain 
that cooling and ventilation is adequate.

NOTE:

Test the installation, especially if bringing in air 
from below the generator set.

 2.4   GASOLINE FUEL SYSTEM

The installation of a gasoline fuel system (Figure 
2.10) for a recreational vehicle generator set must 
comply with applicable codes, standards and regula-
tions. The entire fuel system must be completely free 
of leaks. There must be no possibility of gasoline 
vapors entering the vehicle interior.

Figure 2.10 – Generator Fuel System

GENERAC OHVI INDUSTRIAL ENGINE

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GENERAC

TM

RV SERVICE LOCATOR:

1.800.333.1322

QUIETPACT 40G

*

S E R V IC E

A C C E S S

P A N E L

OIL LEVEL:

CHECK DAILY

AIR FILTER:

CLEAN PREFILTER
EVERY 100 HOURS.
REPLACE ELEMENT
EVERY 250 HOURS.

OIL & OIL FILTER:

CHANGE EVERY 100

(IF NECESSARY)

EVERY 500 HOURS.

HOURS. REPLACE PLUGS

PLUGS EVERY 100

INSPECT & CLEAN

SPARK PLUGS:

REPLACEMENT INFORMATION

*

PERFORM MORE OFTEN IN DUSTY CONDITIONS

AIR FILTER LOCATED BEHIND PANEL.

MAINTENANCE SCHEDULE

AIR FILTER P/N:

0D3262

070185

OIL FILTER P/N:

SPARK PLUG P/N:

072347

OIL CAPACITY WITH FILTER:

0.8L/0.84QT

TEMPERATURE

SAE VISCOSITY

32˚F AND HIGHER

10˚F TO 100˚F

0˚F TO 80˚F

-20˚F TO 50˚F

5W-30

10W-30

15W-40

30

WHEN SERVICE OR PARTS ARE NEEDED IN

THE USA OR CANADA, CONTACT THE GENERAC

SERVICE LOCATOR AT 1-800-333-1322.

HOURS. (OR ANNUALLY)

PREFILTER P/N:

0D4511

FUEL FILTER P/N:

0D7515

FUEL FILTER:

CHANGE EVERY 400
HOURS. (OR ANNUALLY)

*

*

P R I M E

F U E L

S T O P

S T A R T

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CONTROL CENTER

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To Re

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Fuel Pump & Fuel Filter 
(Behind Access Panel & Air Filter)

DANGER

  Gasoline is highly flammable, and its vapors are 

explosive. Comply with all codes, standards and 
regulations pertaining to gasoline fuel systems 
used in recreational vehicle generators. Properly 
install and maintain the fuel system and keep it 
entirely free of leaks. Gasoline vapors must not 
enter the vehicle interior.

Factory installed generator fuel system components 
include (a) fuel filter, (b) 12-volt DC electric pump, 
(c) engine carburetor, and (d) interconnecting lines 
and fittings. Connect a fuel supply line to the fuel 
filter inlet. Use a flexible length of approved fuel hose 
between the fuel filter inlet connection and rigid fuel 
lines.

2.4.1 FUEL 

TANK

 

‹

Either the generator must share the vehicle engine's 
fuel tank, or install a separate fuel tank for the 
generator set. All fuel tanks installed on the vehicle 
must be constructed, installed and restrained so they 
comply with applicable codes, standards and regula-
tions.

If the generator is to share the vehicle engine's tank, 
separate fuel pickup tubes are required for the engine 
and the generator. The manufacturer recommends 
that the fuel pickup tube be 2 to 3 inches (51 to 76 
mm) shorter than the vehicle engine's pickup tube. 
This prevents the generator from depleting the entire 
fuel supply during prolonged generator operating 
periods.

  Do NOT tee the generator fuel supply line 

into the vehicle engine fuel supply line. If this 
is done, the generator will be starved of fuel 
when both engines are operating at the same 
time. Also, while the vehicle engine is not run-
ning, generator operation may drain the vehicle 
engine supply line, making it difficult to start 
the vehicle engine.

2.4.2  GENERATOR FUEL SUPPLY LINE

 

‹

2.4.2.1   Rigid Fuel Lines

Those lines used to supply fuel from a tank to the 
generator must comply with applicable codes, stan-
dards and regulations. The following general rules 
apply to rigid fuel lines:

Rigid lines should be of annealed, seamless, drawn 

• 

aluminum or steel.

Lines and fittings must comply with SAE J512F, 

• 

“Standard Automotive Fittings,” or with ANSI 
B126.26 (latest edition).

Route the fuel line so that at least 2 inches (51 mm) 

• 

of clearance is maintained between the line and 
any exhaust system parts.

Do not attach electrical wiring to fuel lines. Route 

• 

the wiring so it cannot come into contact with any 
fuel line.

Route fuel lines so if they leak, fuel does not drip 

• 

onto any electrical or exhaust system parts.

Use nonferrous metal straps without sharp edges 

• 

to secure fuel lines.

Section 2 – Installation

Recreational Vehicle Generator

Содержание 004700-0

Страница 1: ...Owner s Manual and Installation Instructions Air cooled Recreational Vehicle Generators Models 004700 0 004708 0 QUIETPACT 40G This manual should remain with the unit...

Страница 2: ...ipment and the safety of all vehicle occupants We strongly recom mend that the operator read this manual and thor oughly understand all instructions before using this equipment We also strongly recomm...

Страница 3: ...Engine Spark Plug 12 3 6 Fuel Filter 13 3 7 Clean Spark Arrestor 13 3 8 Cleaning the Generator 13 3 9 Battery Maintenance 14 3 10 Major Service Manual 14 3 11 Exercising the Generator 14 3 12 Out of...

Страница 4: ...TOMS MOVE INTO FRESH AIR IMMEDIATELY IF SYMPTOMS PERSIST GET MEDICAL HELP Shut down the generator and do not operate it until it has been inspected and repaired Never sleep in the vehicle while the ge...

Страница 5: ...ical power If this is not possible attempt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting imple ment such as a rope or board to free the victim fro...

Страница 6: ...S E R V IC E A C C E S S P A N E L OIL LEVEL CHECK DAILY AIR FILTER CLEAN PREFILTER EVERY 100 HOURS REPLACE ELEMENT EVERY 250 HOURS OIL OIL FILTER CHANGE EVERY 100 IF NECESSARY EVERY 500 HOURS HOURS R...

Страница 7: ...atts volts x amps watts Some electric motors require more watts of power or amps of current for starting than for continuous operation 1 3 SAFETY Before attempting to use the generator set care fully...

Страница 8: ...E Type of Engine GN 220 Single cylinder Cooling Method Air cooled Rated Horsepower 7 8 4 200 rpm Displacement 220cc Cylinder Block Aluminum w Cast Iron Sleeve Type of Governor Mechanical Fixed Speed A...

Страница 9: ...gine conveniently from inside the vehicle Order part number 0F0429 or 0F0430 a remote panel that includes a Start Stop switch a generator run lamp a fuel prime switch and an hourmeter The hourmeter pr...

Страница 10: ...DICAL HELP Shut down the generator and do not operate it until it has been inspected and repaired DANGER Never sleep in the vehicle while the genset is running unless the vehicle has a working carbon...

Страница 11: ...hting appliance tool and motor loads This total should not be greater than the generator s rated wattage capacity Most lighting appliance tool and motor loads indicate their required watts on their na...

Страница 12: ...or AC output voltage Voltage surge is a common cause of damage to elec tronic equipment 2 10 ADDITIONAL INFORMATION 2 10 1 ATTENTION REQUIRED AFTER SUBMERSION If the recreational vehicle generator has...

Страница 13: ...il filter by turning it counterclockwise Place a towel under neath to catch excess oil 5 Apply a light coating of clean engine oil to the gas ket of the new filter Fill the filter until saturated with...

Страница 14: ...lter The new replacement filter must be flame retardant Service the paper filter more frequently if operating the generator in extremely dusty or dirty conditions Use the following procedure Figure 3...

Страница 15: ...rated or otherwise damaged DO NOT USE a defective screen If screen is not damaged clean it with com mercial solvent Replace the screen and the retaining bracket Figure 3 6 Spark Arrestor RETAINING SCR...

Страница 16: ...or booster battery to crank and start the generator engine If any battery has discharged remove it for recharging Do not open or mutilate the battery Released electrolyte has been known to be harmful...

Страница 17: ...rical loads to at least 50 percent of the unit s rated wattage capacity 8 When the engine is thoroughly warmed up shut it down 9 The generator is now ready for service 3 13 ADJUSTING VALVE CLEARANCE A...

Страница 18: ...16 Section 4 Notes Recreational Vehicle Generator...

Страница 19: ...PART II INSTALLATION INSTRUCTIONS DANGER ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 20: ...main tenance of this equipment is carried out by an Authorized Service Dealer The engine exhaust fumes contain carbon monox ide which can be DEADLY This dangerous gas if breathed in sufficient concen...

Страница 21: ...or If the victim is uncon scious apply first aid and get immediate medical help Never wear jewelry when working on this equip ment Jewelry can conduct electricity resulting in electric shock or may ge...

Страница 22: ...klets latest revision are available from the sources indicated 1 NFPA Standard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Batterymarch Park Quincy...

Страница 23: ...21 Figure 1 2 Major Features and Dimensions Drawing No 0D8716 H Section 1 General Information Recreational Vehicle Generator...

Страница 24: ...the vehicle frame structure by bolting or welding The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizontal beams These b...

Страница 25: ...RTMENT SIZE Plan the compartment size carefully Provide a mini mum clearance of 1 2 inch 13 mm on the front and top one 1 inch 25 mm on the sides and one 1 inch 25 mm from the back for air circulation...

Страница 26: ...o ignite char or discolor seat cush ions fiberboard and other flammable materials Use approved nonflammable insulating materi als in high temperature areas 2 2 3 SOUND INSULATING MATERIALS Once instal...

Страница 27: ...al that an adequate flow of air for cooling ventilating and engine combustion be supplied to the generator set Without sufficient airflow the engine generator quickly overheats Such overheating can ca...

Страница 28: ...26 Section 2 Installation Recreational Vehicle Generator Figure 2 8 Compartment Floor Cutout Drawing 0G3723 A...

Страница 29: ...and maintain the fuel system and keep it entirely free of leaks Gasoline vapors must not enter the vehicle interior Factory installed generator fuel system components include a fuel filter b 12 volt...

Страница 30: ...d properly repaired Never tee the generator engine exhaust pipe into the vehicle engine exhaust piping This causes excessive back pressure on the generator engine Also water from one engine can dam ag...

Страница 31: ...hicles and must be mounted and installed to prevent damage from road shock Wiring must be of adequate size have approved insulative qualities and be properly supported Conduit and wire openings into t...

Страница 32: ...prepare conduit ends to prevent sharp edges from cutting through wiring insulation Route conduit so it does not interfere with genera tor movement If using metallic conduit vapor seal the end of the...

Страница 33: ...vehicle accessories as well as start the generator a bat tery with a larger capacity may be needed 2 7 2 BATTERY CABLES Using battery cables that are too long or too small in diameter may cause a dro...

Страница 34: ...AL ACCESSORIES A plug in receptacle Figure 2 17 is provided on the generator set Use this receptacle to connect an optional remote mounted start stop panel to the generator Installation of such a pane...

Страница 35: ...initial starting since the fuel lines have to be primed use of the primer switch will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 C...

Страница 36: ...SYSTEM Exhaust system complies with all applicable codes Exhaust system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electr...

Страница 37: ...r replace plug s The engine starts but shuts 1 Engine oil level low 1 Check oil and add oil as needed down when the Start Stop 2 Defective low oil 2 Replace pressure switch switch is released pressure...

Страница 38: ...3 3 6 5 4 6 5 4 1 2 1 2 PANEL REMOTE LOP 0 0 SP 0B START STOP SW1 IM SC 14 CH CS 0 0 0 FS FP SM HTO SWITCH HIGH TEMP OIL CLOSES ON HIGH TEMP L1 LIGHT RUN OPTIONAL LOP SWITCH LOW OIL PRESSURE SW2 SWITC...

Страница 39: ...A HTO SP1 85 13 14A 15 18 15 66 77 14 15 14 15 0 0 2 14 14A 14 F1 66 BCR 15 14 2A 13 17 4 15 2A 17 0 15 SW1 SW2 TC 0K 0 0 0 0B 17 18 GT 0 0I 4 2 0 11S 13 0K 4 22S 4 2A 6 2A REGULATOR VOLTAGE ELECTRONI...

Страница 40: ...38 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator Enclosure Drawing No 0D8352 M...

Страница 41: ...13 2 NUT HEX M6 X 1 0 ITEM PART NO QTY DESCRIPTION 31 022237 1 WASHER LOCK 3 8 32 022131 2 WASHER FLAT 3 8 M10 33 0C5443 1 BLOCK TERMINAL BATTERY POST 34 0C7423 1 STUD 3 8 16 X 2 1 4 BRASS 35 029451 2...

Страница 42: ...40 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator Generator Drawing No 0D8353 M...

Страница 43: ...16 18 NYLON INSERT 17 0D6832 1 BRACKET ENGINE MOUNTING 18 022145 18 WASHER FLAT 5 16 19 030231 3 SCREW HHC 5 16 18 X 1 1 2 20 0C3168 1 5 16 SPECIAL LOCK WASHER 21 022259 10 NUT HEX 5 16 18 22 0C8565...

Страница 44: ...42 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator Control Panel Drawing No 0D8354 H...

Страница 45: ...2 POLE 50HZ 14 0A1658 2 LOCK WASHER SPECIAL 15 075235 2 SCREW HHC M5 0 8 x 30mm 16 047411 2 SCREW HHC M6 1 0 X 16mm 17 049226 5 WASHER LOCK M5 18 051716 1 NUT HEX M5 0 8 19 075476 2 SCREW PPHM M4 0 7...

Страница 46: ...44 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator GN 220 H SH Engine Drawing No 0D8355 AD Part 1...

Страница 47: ...VERNOR 31 0C3979 1 SPRING ANTI LASH 32 085953 1 WASHER CARB WEAR 33 0D8739 1 ASSEMBLY BRACKET GOVERNOR ADJUST ITEM PART NO QTY DESCRIPTION 34 0D8398 1 ROD CHOKE LINKAGE 35 091638A 1 SPRING GOVERNOR 36...

Страница 48: ...46 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator GN 220 H SH Engine Drawing No 0D8355 AD Part 2...

Страница 49: ...E STEM SEAL 21 0A8822 1 CYLINDER HEAD GASKET 22 078691 1 OIL PRESSURE RELIEF COVER 23 0A5772 1 OIL PRESSURE SPRING 24 0A5776 1 11 32 BALL 25 074908 1 M5 FORM SCREW 26 078606 4 M6 1 0 X 12MM SCREW 27 0...

Страница 50: ...roper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for presenting your engine to a Generac A...

Страница 51: ...nty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or replacement of any warranted emissions re...

Страница 52: ...y Policies and Procedures Guide THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Generac Guardian generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installati...

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