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Section 2 – Installation

Recreational Vehicle Generator

Figure 2.8 – Compartment Floor Cutout (Drawing 0G3723-A)

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Содержание 004700-0

Страница 1: ...Owner s Manual and Installation Instructions Air cooled Recreational Vehicle Generators Models 004700 0 004708 0 QUIETPACT 40G This manual should remain with the unit...

Страница 2: ...ipment and the safety of all vehicle occupants We strongly recom mend that the operator read this manual and thor oughly understand all instructions before using this equipment We also strongly recomm...

Страница 3: ...Engine Spark Plug 12 3 6 Fuel Filter 13 3 7 Clean Spark Arrestor 13 3 8 Cleaning the Generator 13 3 9 Battery Maintenance 14 3 10 Major Service Manual 14 3 11 Exercising the Generator 14 3 12 Out of...

Страница 4: ...TOMS MOVE INTO FRESH AIR IMMEDIATELY IF SYMPTOMS PERSIST GET MEDICAL HELP Shut down the generator and do not operate it until it has been inspected and repaired Never sleep in the vehicle while the ge...

Страница 5: ...ical power If this is not possible attempt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting imple ment such as a rope or board to free the victim fro...

Страница 6: ...S E R V IC E A C C E S S P A N E L OIL LEVEL CHECK DAILY AIR FILTER CLEAN PREFILTER EVERY 100 HOURS REPLACE ELEMENT EVERY 250 HOURS OIL OIL FILTER CHANGE EVERY 100 IF NECESSARY EVERY 500 HOURS HOURS R...

Страница 7: ...atts volts x amps watts Some electric motors require more watts of power or amps of current for starting than for continuous operation 1 3 SAFETY Before attempting to use the generator set care fully...

Страница 8: ...E Type of Engine GN 220 Single cylinder Cooling Method Air cooled Rated Horsepower 7 8 4 200 rpm Displacement 220cc Cylinder Block Aluminum w Cast Iron Sleeve Type of Governor Mechanical Fixed Speed A...

Страница 9: ...gine conveniently from inside the vehicle Order part number 0F0429 or 0F0430 a remote panel that includes a Start Stop switch a generator run lamp a fuel prime switch and an hourmeter The hourmeter pr...

Страница 10: ...DICAL HELP Shut down the generator and do not operate it until it has been inspected and repaired DANGER Never sleep in the vehicle while the genset is running unless the vehicle has a working carbon...

Страница 11: ...hting appliance tool and motor loads This total should not be greater than the generator s rated wattage capacity Most lighting appliance tool and motor loads indicate their required watts on their na...

Страница 12: ...or AC output voltage Voltage surge is a common cause of damage to elec tronic equipment 2 10 ADDITIONAL INFORMATION 2 10 1 ATTENTION REQUIRED AFTER SUBMERSION If the recreational vehicle generator has...

Страница 13: ...il filter by turning it counterclockwise Place a towel under neath to catch excess oil 5 Apply a light coating of clean engine oil to the gas ket of the new filter Fill the filter until saturated with...

Страница 14: ...lter The new replacement filter must be flame retardant Service the paper filter more frequently if operating the generator in extremely dusty or dirty conditions Use the following procedure Figure 3...

Страница 15: ...rated or otherwise damaged DO NOT USE a defective screen If screen is not damaged clean it with com mercial solvent Replace the screen and the retaining bracket Figure 3 6 Spark Arrestor RETAINING SCR...

Страница 16: ...or booster battery to crank and start the generator engine If any battery has discharged remove it for recharging Do not open or mutilate the battery Released electrolyte has been known to be harmful...

Страница 17: ...rical loads to at least 50 percent of the unit s rated wattage capacity 8 When the engine is thoroughly warmed up shut it down 9 The generator is now ready for service 3 13 ADJUSTING VALVE CLEARANCE A...

Страница 18: ...16 Section 4 Notes Recreational Vehicle Generator...

Страница 19: ...PART II INSTALLATION INSTRUCTIONS DANGER ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION...

Страница 20: ...main tenance of this equipment is carried out by an Authorized Service Dealer The engine exhaust fumes contain carbon monox ide which can be DEADLY This dangerous gas if breathed in sufficient concen...

Страница 21: ...or If the victim is uncon scious apply first aid and get immediate medical help Never wear jewelry when working on this equip ment Jewelry can conduct electricity resulting in electric shock or may ge...

Страница 22: ...klets latest revision are available from the sources indicated 1 NFPA Standard 501C Standard for Recreational Vehicles available from the National Fire Protection Association Batterymarch Park Quincy...

Страница 23: ...21 Figure 1 2 Major Features and Dimensions Drawing No 0D8716 H Section 1 General Information Recreational Vehicle Generator...

Страница 24: ...the vehicle frame structure by bolting or welding The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizontal beams These b...

Страница 25: ...RTMENT SIZE Plan the compartment size carefully Provide a mini mum clearance of 1 2 inch 13 mm on the front and top one 1 inch 25 mm on the sides and one 1 inch 25 mm from the back for air circulation...

Страница 26: ...o ignite char or discolor seat cush ions fiberboard and other flammable materials Use approved nonflammable insulating materi als in high temperature areas 2 2 3 SOUND INSULATING MATERIALS Once instal...

Страница 27: ...al that an adequate flow of air for cooling ventilating and engine combustion be supplied to the generator set Without sufficient airflow the engine generator quickly overheats Such overheating can ca...

Страница 28: ...26 Section 2 Installation Recreational Vehicle Generator Figure 2 8 Compartment Floor Cutout Drawing 0G3723 A...

Страница 29: ...and maintain the fuel system and keep it entirely free of leaks Gasoline vapors must not enter the vehicle interior Factory installed generator fuel system components include a fuel filter b 12 volt...

Страница 30: ...d properly repaired Never tee the generator engine exhaust pipe into the vehicle engine exhaust piping This causes excessive back pressure on the generator engine Also water from one engine can dam ag...

Страница 31: ...hicles and must be mounted and installed to prevent damage from road shock Wiring must be of adequate size have approved insulative qualities and be properly supported Conduit and wire openings into t...

Страница 32: ...prepare conduit ends to prevent sharp edges from cutting through wiring insulation Route conduit so it does not interfere with genera tor movement If using metallic conduit vapor seal the end of the...

Страница 33: ...vehicle accessories as well as start the generator a bat tery with a larger capacity may be needed 2 7 2 BATTERY CABLES Using battery cables that are too long or too small in diameter may cause a dro...

Страница 34: ...AL ACCESSORIES A plug in receptacle Figure 2 17 is provided on the generator set Use this receptacle to connect an optional remote mounted start stop panel to the generator Installation of such a pane...

Страница 35: ...initial starting since the fuel lines have to be primed use of the primer switch will shorten this time 3 Let the engine warm up for about five minutes to allow internal temperatures to stabilize 4 C...

Страница 36: ...SYSTEM Exhaust system complies with all applicable codes Exhaust system is properly and safely installed ELECTRICAL CONNECTIONS Connections comply with local code requirements and all National Electr...

Страница 37: ...r replace plug s The engine starts but shuts 1 Engine oil level low 1 Check oil and add oil as needed down when the Start Stop 2 Defective low oil 2 Replace pressure switch switch is released pressure...

Страница 38: ...3 3 6 5 4 6 5 4 1 2 1 2 PANEL REMOTE LOP 0 0 SP 0B START STOP SW1 IM SC 14 CH CS 0 0 0 FS FP SM HTO SWITCH HIGH TEMP OIL CLOSES ON HIGH TEMP L1 LIGHT RUN OPTIONAL LOP SWITCH LOW OIL PRESSURE SW2 SWITC...

Страница 39: ...A HTO SP1 85 13 14A 15 18 15 66 77 14 15 14 15 0 0 2 14 14A 14 F1 66 BCR 15 14 2A 13 17 4 15 2A 17 0 15 SW1 SW2 TC 0K 0 0 0 0B 17 18 GT 0 0I 4 2 0 11S 13 0K 4 22S 4 2A 6 2A REGULATOR VOLTAGE ELECTRONI...

Страница 40: ...38 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator Enclosure Drawing No 0D8352 M...

Страница 41: ...13 2 NUT HEX M6 X 1 0 ITEM PART NO QTY DESCRIPTION 31 022237 1 WASHER LOCK 3 8 32 022131 2 WASHER FLAT 3 8 M10 33 0C5443 1 BLOCK TERMINAL BATTERY POST 34 0C7423 1 STUD 3 8 16 X 2 1 4 BRASS 35 029451 2...

Страница 42: ...40 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator Generator Drawing No 0D8353 M...

Страница 43: ...16 18 NYLON INSERT 17 0D6832 1 BRACKET ENGINE MOUNTING 18 022145 18 WASHER FLAT 5 16 19 030231 3 SCREW HHC 5 16 18 X 1 1 2 20 0C3168 1 5 16 SPECIAL LOCK WASHER 21 022259 10 NUT HEX 5 16 18 22 0C8565...

Страница 44: ...42 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator Control Panel Drawing No 0D8354 H...

Страница 45: ...2 POLE 50HZ 14 0A1658 2 LOCK WASHER SPECIAL 15 075235 2 SCREW HHC M5 0 8 x 30mm 16 047411 2 SCREW HHC M6 1 0 X 16mm 17 049226 5 WASHER LOCK M5 18 051716 1 NUT HEX M5 0 8 19 075476 2 SCREW PPHM M4 0 7...

Страница 46: ...44 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator GN 220 H SH Engine Drawing No 0D8355 AD Part 1...

Страница 47: ...VERNOR 31 0C3979 1 SPRING ANTI LASH 32 085953 1 WASHER CARB WEAR 33 0D8739 1 ASSEMBLY BRACKET GOVERNOR ADJUST ITEM PART NO QTY DESCRIPTION 34 0D8398 1 ROD CHOKE LINKAGE 35 091638A 1 SPRING GOVERNOR 36...

Страница 48: ...46 Section 6 Exploded Views and Parts Lists Recreational Vehicle Generator GN 220 H SH Engine Drawing No 0D8355 AD Part 2...

Страница 49: ...E STEM SEAL 21 0A8822 1 CYLINDER HEAD GASKET 22 078691 1 OIL PRESSURE RELIEF COVER 23 0A5772 1 OIL PRESSURE SPRING 24 0A5776 1 11 32 BALL 25 074908 1 M5 FORM SCREW 26 078606 4 M6 1 0 X 12MM SCREW 27 0...

Страница 50: ...roper maintenance or unap proved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for presenting your engine to a Generac A...

Страница 51: ...nty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part 4 Repair or replacement of any warranted emissions re...

Страница 52: ...y Policies and Procedures Guide THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Generac Guardian generators that utilize non Generac replacement parts Costs of normal maintenance adjustments installati...

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