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Table of Contents

PNEG-1859

2.66" Corrugation 135' Diameter Tank with 50 PSF Snow Roof

3

Contents

Chapter 1 Introduction .......................................................................................................................................... 4

Chapter 2 Safety ..................................................................................................................................................... 5

Safety Guidelines for Bins .....................................................................................................................  5
Cautionary Symbols Definitions  ............................................................................................................  6
Safety Cautions .....................................................................................................................................  7
Safety Sign-Off Sheet  ...........................................................................................................................  9
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction  .......................................  10
General Information  ............................................................................................................................  11
Construction Procedures and Lifting Jack Usage  ...............................................................................  12

Chapter 3 Decals .................................................................................................................................................. 13

Chapter 4 Decal Sheet Placement ...................................................................................................................... 15

Chapter 5 Bolting Requirements ........................................................................................................................ 16

Stiffener to Sidewall Connections 3 Post Tanks ................................................................................. 17
Bolting and Hardware Requirements .................................................................................................. 18

Chapter 6 Caulking Details ................................................................................................................................. 25

Caulking Detail for Standard (Non-Laminated) Sheets  .......................................................................  25
Caulking Detail for Laminated Quad Pattern Sheets  ..........................................................................  26
Caulking Detail for Laminated Figurate Pattern Sheets  ......................................................................  27

Chapter 7 Installation .......................................................................................................................................... 29

Base Angle Installation ........................................................................................................................ 29
Anchor Bolt Detail ............................................................................................................................... 30

Chapter 8 2.66" Commercial Tank Stiffener Instructions (Outside Stiffened) ............................................... 31

2.66" Commercial Tank Stiffener Instructions Outside Stiffened Only  ................................................  31
3 Stiffeners per Sidewall Sheet  ...........................................................................................................  45
Wind Ring Assembly  ...........................................................................................................................  46

Chapter 9 2.66" Commercial Tank Roof Instructions ....................................................................................... 47

Roof Beam Stiffener Sidewall Attachment  ..........................................................................................  47
Roof Beam Stiffener and Bracket Attachment  ....................................................................................  47
Eave Clip Attachment ..........................................................................................................................  47
Tension Coupler and Tension Plate Connection .................................................................................  48
Center Collar Placement  .....................................................................................................................  49
Roof Beam Splice  ...............................................................................................................................  49
Roof Beam to Tension Coupler and Center Collar ..............................................................................  50
Purlin Attachment to Roof Beams  .......................................................................................................  51
X-Bracing Layout .................................................................................................................................  55
Z-Collar Assembly ...............................................................................................................................  57
Lower Flange Brace Instructions .........................................................................................................  59
Lower Roof Panel Attachment  ............................................................................................................  60
Upper Roof Panel Attachment  ............................................................................................................  62

Chapter 10 2.66" Commercial Tank Accessories Installation .......................................................................... 64

Roof Vent Assembly  ..........................................................................................................................  64
Roof Exhauster Placement ................................................................................................................  67
Safety Ring Placement  ......................................................................................................................  69
Temperature Cable Layout ................................................................................................................  70
Temperature Cable Bracket (CRP-6205) Assembly Instructions (Optional) .....................................  72
Inside Ladder Installation ...................................................................................................................  73
135' 2 Ring Door Instructions  ............................................................................................................  78

Chapter 11 Warranty ............................................................................................................................................ 89

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Содержание PNEG-1859

Страница 1: ...PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Construction Manual PNEG 1859 Date 07 15 15...

Страница 2: ...er Tank with 50 PSF Snow Roof All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to m...

Страница 3: ...hor Bolt Detail 30 Chapter 8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened 31 2 66 Commercial Tank Stiffener Instructions Outside Stiffened Only 31 3 Stiffeners per Sidewall Sheet 45 W...

Страница 4: ...bill of lading to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides yo...

Страница 5: ...be carefully followed in all cases Authorities having jurisdiction must be consulted before installations are made When necessary you must consider the installation location relative to electrical fue...

Страница 6: ...CAUTION NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not...

Страница 7: ...hair up and back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety...

Страница 8: ...0003 1 Prevent Roof Damage Due to Vacuum Pressure Roof damage can result from excessive vacuum or internal pressure from fans or other air moving systems The manufacturer does not warrant this type o...

Страница 9: ...oof 9 Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenienc...

Страница 10: ...roof sheets and other closely packed galvanized materials should be stored in a dry climate controlled building If outdoor storage is unavoidable the materials should be stored so that they are raise...

Страница 11: ...de ladder instructions are included in this manual Aeration systems and transitions are to be installed according to the instructions provided with the system or transition Anchor bolt placement detai...

Страница 12: ...s or otherwise maintained in a stable condition Lifting of the bins should not be done under windy conditions Follow the jack manufacturers recommendations on capacity and operations 3 Lifting bracket...

Страница 13: ...missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decals Description Located next to aeration system DC 995 C...

Страница 14: ...3 Station another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathing equipment or respirator Failure to heed these warnings will result in serious injury or death DC GBC 1A...

Страница 15: ...NOTE On 3 post bins the top ring is not normally stiffened except for 42 diameter and larger bins with stiffeners one per sidewall panel Refer stiffener to sidewall attachment detail and specific gau...

Страница 16: ...a 8Q sheet use the 3 8 x 1 bin bolt in the horizontal seam b All base sheets are bolted to the base angle with 3 8 x 1 1 2 bin bolts Independent of sidewall gauge 6FL to 8QL will be connected using 3...

Страница 17: ...rrugation 135 Diameter Tank with 50 PSF Snow Roof 17 Stiffener to Sidewall Connections 3 Post Tanks Figure 5B NOTE Some locations in the lower regions of the tank utilize close punched sheets where th...

Страница 18: ...ximum 5 16 18 15 20 3 8 16 35 42 7 16 14 65 72 1 2 13 95 105 Under no condition shall any other bolts be substituted for those supplied by GSI Grade 2 Bolts Grade 2 bolts are designated with a plain h...

Страница 19: ...sidewall sheet on bins that are 48 diameter and smaller 5 Use to attach roof panels to flashing on bins that are 48 diameter and smaller A 1 300 3 30 cm C Grade 8 B 1 000 2 54 cm D Grade 8 2 Bolt S 74...

Страница 20: ...ge to 10 gauge laminated 3 Use in horizontal seams on sidewall that are 9 gauge and 8 gauge laminated 4 The color of the bucket lid is orange NOTE Do not use in flanges where the splice plate bolts to...

Страница 21: ...5 28 rings and taller and 135 diameter bins 2 Use in vertical seams of laminated sidewall sheets that are nine gauge and thicker A special 7 16 nut S 8479 is required to be used in conjunction with th...

Страница 22: ...a sealing washer Bolt S 7485 is used in the following locations 1 Use to splice the stiffeners together on the flanges A flange nut is used on the nut side of the connection 2 Use to splice the lamin...

Страница 23: ...r and 135 diameter bins 2 Use in sidewall connections NOTE Outside stiffened bins with sidewall that is ten gauge laminated or thicker will have three 3 sealing washers per sheet provided loose See th...

Страница 24: ...Orange 650 3 8 x 1 1 2 Bolt pre assembled with sealing washer S 7486 S 7928 Dark Brown 700 3 8 x 1 1 2 Flange bolt without sealing washer S 10165 S 9445 Light Blue 500 3 8 x 2 Bolt pre assembled with...

Страница 25: ...placed along the horizontal seams Before bolting the next ring into place apply one strip of caulking 10 long on the front of the underlapped sheet at each joint Also a 10 strip of caulking is to be...

Страница 26: ...6 Caulking Details 26 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Caulking Detail for Laminated Quad Pattern Sheets Figure 6C...

Страница 27: ...6 Caulking Details PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 27 Caulking Detail for Laminated Figurate Pattern Sheets Figure 6D...

Страница 28: ...ontal seams Before bolting the next ring into place apply one strip of caulking 12 long on the front of the under lapped sheet at each joint Also a 12 strip of caulking is to be placed along the lower...

Страница 29: ...need to be taken for the entire underneath side of the base angle See Figure 7A Next lower the bin onto the foundation and check for an adequate seal Sealing the base of the bin after final construct...

Страница 30: ...are different than those used for stiffeners Sidewall Gauge Color Code 20 Red 19 Black Yellow 18 Orange 17 Pink Light Blue 16 Blue 15 Brown Red 14 Green 13 Yellow Blue 12 Black 11 Pink 10 Light Blue 9...

Страница 31: ...Qty 14 Gauge and 15 Gauge Offset Stiffener Joint S 7485 3 8 x 1 Flange Bolts 8 S 9426 3 8 Flange Nuts 8 12 Gauge and 13 Gauge Offset Stiffener Joint S 7485 3 8 x 1 Flange Bolts 10 S 9426 3 8 Flange Nu...

Страница 32: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened 32 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Commercial Stiffeners for 2 66 Corrugation Figure 8A...

Страница 33: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 33 Commercial Stiffeners for 2 66 Corrugation Continued Figure 8B...

Страница 34: ...ate and concrete IMPORTANT If shim plates are not used where required the downward pressure of the stiffeners will not be transferred directly to the foundation and bin failure could result Stiffener...

Страница 35: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 35 Figure 8D Figure 8E See Page 31 for usage chart...

Страница 36: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened 36 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Figure 8F See Page 31 for usage chart...

Страница 37: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 37 Figure 8G...

Страница 38: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened 38 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Figure 8H...

Страница 39: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 39 Figure 8I...

Страница 40: ...8 2 66 Commercial Tank Stiffener Instructions Outside Stiffened 40 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Figure 8J...

Страница 41: ...tiffener Instructions Outside Stiffened PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 41 Non Laminated Stiffener to Sidewall Detail Figure 8K Outside Stiffened Non Laminated Stiff...

Страница 42: ...Instructions Outside Stiffened 42 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Laminated Stiffener to Sidewall Detail Figure 8L Outside Stiffened Laminated Stiffener to Sidewall...

Страница 43: ...ns Outside Stiffened PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 43 Laminated Stiffener to Sidewall Detail Continued Figure 8M Outside Stiffened Laminated Stiffener to Sidewall...

Страница 44: ...G 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Special Detail for 10 Gauge and Thicker Laminated Sidewall Figure 8N Outside Stiffened Laminated Stiffener to Sidewall Detail 10 Gauge l...

Страница 45: ...al seam Stiffeners will bolt every 8 NOTE Splice plate and laminated stiffener to sidewall connection generally use 3 8 x 1 1 2 bin bolts Consult the bolting and hardware requirements section on Page...

Страница 46: ...cases field drilling of wind ring locations may be required 2 Attach wind ring pipe section to stiffener using two 2 3 8 x 6 SS 7248 wind ring clamps 3 Place pipes end to end without overlapping Fast...

Страница 47: ...m stiffener Place a corrugation spacer S 7041 and a steel backed neoprene washer between the beam stiffener and sidewall at each hole location 8X total See Figure 9A Roof Beam Stiffener and Bracket At...

Страница 48: ...46 to roof beam stiffener CRP 7150 and bracket CRP 7151 using four 4 1 2 x 1 1 2 bolts S 3728 and nut S 3729 Attach tension plate CRP 7149 to tension plate coupler CRP 7146 using nine 9 3 4 x 2 3 4 bo...

Страница 49: ...e 9C Roof Beam Splice Splice upper CRP 7144 middle CRP 7076 and lower CRP 7160 roof beams together using 3 4 x 3 bolts S 8127 and nut S 234 Note the orientation of the splice plate The extra 3 8 mater...

Страница 50: ...lar using 1 2 x 2 bolts S 8268 and nuts S 3729 It is best to set the beams in assembled pairs with all purlins loosely attached Pairs of beams should be set by approximately quartering the roof and th...

Страница 51: ...purlin clips CRP 6383 and CRP 6393 using six 6 3 4 x 2 3 4 bolts S 8387 washers S 866 and nuts S 234 NOTE Upper purlin clip CRP 6393 painted ochre 3 4 x 2 3 4 Bolts S 8387 must be used for the C1 clip...

Страница 52: ...P 6454 to purlin clip CRP 6373 using four 4 3 8 x 1 1 2 bolt S 7486 and flange nut S 9426 Location H1 Attach four 4 purlin clips two 2 CRP 7156 at the lower set of holes and two 2 CRP 6393 at the uppe...

Страница 53: ...9 2 66 Commercial Tank Roof Instructions PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 53 Purlin Attachment to Roof Beams Continued Figure 9H...

Страница 54: ...9 2 66 Commercial Tank Roof Instructions 54 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Purlin Attachment to Roof Beams Continued Figure 9I...

Страница 55: ...Commercial Tank Roof Instructions PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 55 X Bracing Layout Figure 9J NOTE See Figure 9H on Page 53 and Figure 9I on Page 54 for hardware c...

Страница 56: ...ion Location Color Code CRP 6394 CRP 6395 with Turnbuckle B1 Lower Ochre Red CRP 6398 X Bracing Rod Weldment C1 Upper 135 Roof C1 Upper Ochre White CRP 6401 CRP 6402 with Turnbuckle C1 Lower Ochre Bro...

Страница 57: ...9 2 66 Commercial Tank Roof Instructions PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 57 Z Collar Assembly Figure 9L...

Страница 58: ...9 and washer S 2121 on the top only Leave the bolt loose on the D1 Z collar CRP 6344 This bolt will also be used when placing the roof panel The part numbers for the Z collars are as follows To splice...

Страница 59: ...53 for attachment detail The support ring pipe CRP 6382 then slides through the support ring clips There are a total of fifteen 15 support ring pipes CRP 6382 Each support ring pipe spans three 3 bay...

Страница 60: ...9 2 66 Commercial Tank Roof Instructions 60 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Lower Roof Panel Attachment Figure 9O...

Страница 61: ...Z collar in two 2 places Use 5 16 x 1 flange bolts S 10260 fender washers S 3671 and flange nuts S 10268 at this location except when you must bolt through the roof beam Use 1 2 x 1 1 2 bolts S 3728...

Страница 62: ...9 2 66 Commercial Tank Roof Instructions 62 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Upper Roof Panel Attachment Figure 9P...

Страница 63: ...be bolted to the B1 B2 and C1 Z collars The upper roof flashing CRP 6926 attach to the upper most hole on the roof panel rib using 5 16 x 1 flange bolts S 10260 and flange nuts S 10268 The roof panel...

Страница 64: ...re for assembling and installing the wire grill guard roof vent Before beginning assembly check the packing list to ensure all components have been received The unit is easiest assembled in the upside...

Страница 65: ...the 5 16 bin bolt 4 Insert 5 16 x 1 bin bolt with neoprene washer through the other side of the roof vent through jamb nut and other eyelet of grill guard Tighten nut against vent housing side 5 Apply...

Страница 66: ...the roof vent a hole must be cut Cut the hole to match the roof vent The inside edge of the hole should be approximately 15 from the eave See Figure 10G 8 Place the three 3 foam strips on roof sheet a...

Страница 67: ...e drilled through the roof panel and into the C1 Z collar on each side of the exhauster housing The exhauster should be fastened with 5 16 hardware Next the Z reinforcement part should be placed under...

Страница 68: ...10 2 66 Commercial Tank Accessories Installation 68 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof Roof Exhauster Placement Continued Figure 10I...

Страница 69: ...A total of seventeen 17 pieces of tubing are shipped for the 135 roof At the splice between two 2 pieces insert the 1 6 x 6 fully threaded screw into one piece and run the two 2 nuts halfway onto the...

Страница 70: ...y temperature cable monitoring system or layout Note that the roof is designed for cables on a radius of 10 32 and 55 A maximum of one temperature cable should hang from each beam There are a total of...

Страница 71: ...d Rafter Cable Radius Location 1 1 10 2 5 32 3 20 55 4 5 6 32 6 21 55 7 8 7 32 9 22 55 10 11 8 32 12 23 55 13 2 10 14 9 32 15 24 55 16 17 10 32 18 25 55 19 20 11 32 21 26 55 22 23 12 32 24 27 55 25 3...

Страница 72: ...ly Instructions Optional Figure 10L shows the assembly of the CRP 6205 temperature cable bracket Note only one bracket should be used per roof beam Figure 10L NOTES 1 Do not attach weights to temperat...

Страница 73: ...66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof 73 Inside Ladder Installation The following are special instructions for assembling inside ladders in 135 diameter commercial bins Ladder Standof...

Страница 74: ...plates are required to attach each ladder section The head of the bolt should be to the inside of the ladder with the splice plate on the outside as shown Use 5 16 x 1 bolts for all connections See Fi...

Страница 75: ...s then used from one standoff bracket to the next Use 5 16 bin bolts to attach the standoff brackets to the sidewall Figure 10O Inside of Grain Bin The inside ladder package for 135 diameter commercia...

Страница 76: ...igure 10P Outside Stiffened NOTE Be sure to push ladder sections up and tighten Do not tighten ladder section splices with ladder sections hanging under their own weight Now all standoff brackets and...

Страница 77: ...ttom section at least 12 from the bottom of the floor Attach the bottom inside ladder brackets LDR 5133 to the last ladder section using the six 6 holes per ladder rail You may need to drill out the h...

Страница 78: ...ide of the door An intermediate discharge well should be located near the wall to clear grain from the area of the access door The two 2 anchor bolts for the door should be drill in anchor bolts place...

Страница 79: ...ted between the inner and outer door frame weldments NCWT0246 outer and NCWT0247 inner The left jamb plate NCWT0265L has a L cut out in the plate See Figure 10U for L detailed orientation The jamb pla...

Страница 80: ...ance between the frame and the latch bar holder for the best fit of the inner doors Use 1 2 washers S 2120 and 1 2 x 1 1 2 bolt S 3728 to secure the latch bar holders WD 6234 See detail A in Figure 10...

Страница 81: ...detail C of Figure 10W 5 16 x 1 flange bolts S 10260 and nuts S 396 are used at most attachment points See Figure 10W for 5 16 x 1 bolt S 10260 and 5 16 x 1 truss head bolt S 4303 usage Note usage of...

Страница 82: ...Inner Door Assembly Continued The upper and lower door assemblies can now be assembled to the inner door weldment Attach the door assemblies to the hinges using 3 8 x 4 1 2 bolts S 1443 nuts S 7489 an...

Страница 83: ...uter Door Assembly Attach three 3 reinforcement channels NCWT0162 two 2 hinges NCWT0170 and two 2 retaining brackets WD 033 to the outer door cover with decals NCWT0161D Decals should be orientated to...

Страница 84: ...door weldment using 5 16 x 1 flange bolts S 10260 hex nuts S 7484 and washers S 845 for all connections Attach hinge weldment NCWT0165 and latch plate NCWT0166 to outer cover angle NCWT0168 See detai...

Страница 85: ...on 135 Diameter Tank with 50 PSF Snow Roof 85 Sidewall and Stiffener Door Attachment Attach seal weldment NCWT0258 to the inner and outer door weldments using eight 8 3 8 x 1 standard bolt S 7469 spec...

Страница 86: ...attach sidewall to jamb plates Place corrugated sealing strip CWT 0053 between outer and inner edges of the sidewall to jamb plate connection Caulk around the sealing strip and around the sidewall to...

Страница 87: ...Attach header base stiffer and 2 ring door stiffener together with 3 4 x 5 full threaded bolt S 7324 anchor bolt washer HT 635 washer S 866 and nut S 234 See detail F in Figure 10AC After all final ad...

Страница 88: ...88 PNEG 1859 2 66 Corrugation 135 Diameter Tank with 50 PSF Snow Roof NOTES...

Страница 89: ...OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy...

Страница 90: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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