background image

27

SERVICE

SEASONAL INSPECTION AND SERVICE

The dryer is made of weather resis-

tant material, and is designed to re-

quire a minimum of service. How-

ever, each season we recommend

the following items be checked be-

fore the unit is used, and any dam-

aged or questionable parts replaced.

These checks will help eliminate pos-

sible failures, and assure dependable

operation of the equipment.

1.

Shut off electrical power. Open

power box and control box, and

inspect for moisture, rodent

damage or accumulated foreign

material.  Remove any foreign

material present. Inspect and

tighten any loose terminal con

nections. Replace any damaged

or deteriorated wiring.

2.

Check propellor for freedom of

rotation and uniform tip clear

ance. It should also be in

spected for dirt and grain dust,

especially inside the hub. Any

additional weight can seriously

effect the balance, and result in-

harmful vibrations and a short

bearing life.

3.

Check propellor for free play. Any

side play is an indication of defec-

tive motor bearings, which should

be replaced to prevent a complete

motor failure. Make sure motor

mount bolts are tight.

4.

Motor bearings should be lubri-

cated periodically, depending on

operating conditions. Under nor-

mal usage it is desirable to have

the motor cleaned, checked and

bearings repacked by an autho-

rized service station every two

to three seasons. If the unit is

operated continuously through

most of the year, this service

should be performed each year.

Note: If on site bearing relubrication

is to be performed, see lubrication

instructions for ball bearing motors.

To keep motor bearings properly

lubricated, and dispel any accumu-

lation of moisture within the wind-

ings, the fan and auger motors should

be operated for 15 to 30 minutes each

month.

If the motor is equipped with an

alemite fitting, clean the tip of the fit-

ting and apply grease gun. Use 1 or

2 full strokes on motors in NEMA

215 frame and smaller. Use 2 to 3

strokes on NEMA 254 through

NEMA 365 frame. Use 3 to 4 strokes

on NEMA 404 frames and larger. On

motors having drain plugs, remove

drain plug and operate motor for 20

minutes before replacing drain plug.

On motors equipped with slotted

head grease screw, remove screw

and apply grease tube to hole. In-

sert 2 to 3 inch length of grease

string into each hole on motors in

NEMA frame and smaller. Insert 3

to 5 inch length on larger motors. On

motors having grease drain plugs,

remove plug and operate motor for 20

minutes before replacing drain plug.

LUBE PROCEDURES

* The bearings have been lubricated at the factory, thus no lubrication should be added before start up.

Hours of Service per Year

5000

Continuous Normal Applications

Seasonal Service (motor is idle for 6

months or more)

Continuous high ambient tempera-

tures, dirty or moist locations, high

vibrations or when shaft end gets hot

H. P. Range

1/8 to 7-1/2

10 to 40

50 to 150

1/8 to 7-1/2

10 to 40

50 to 150

All

1/8 to 40

50 to 150

Suggested Lube Interval

5 years
3 years

1 year

1 year

3 years

9 months

1 year-beginning of season

6 months
3 months

LUBRICATION INSTRUCTIONS FOR BALL BEARING MOTORS

SUGGESTED LUBRICATION INTERVALS*

Содержание COMPETITOR 2000 Series

Страница 1: ...1 A N D S E R V I C E M A N U A L DRYER OPERATION 2003 2003 2003 2003 2003 GSI G R A I N C O N D I T I O N I N G S Y S T E M S PNEG 552 COMPETITOR SERIES 2000 DRYER MODELS...

Страница 2: ...2...

Страница 3: ...Adjusting The Temperature 20 Full Heat Continuous Flow Operation 21 100 Series Continuous Flow Metering Roll Settings 22 Adjusting The Moisture Control 23 Service 24 Seasonal Inspection And Service 25...

Страница 4: ...IFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT COVER PROD...

Страница 5: ...OCKAGE OF AIR PASSAGES RUNNING FANS DURING HIGH HUMID ITY COLD WEATHER CONDITIONS CAN CAUSE AIR EX HAUST OR INTAKE PORTS TO FREEZE Thank you for choosing a GSI Airstream product It is designed to give...

Страница 6: ...r is supplied to your unit Safety decals should be read and understood by all people in the grain handling area The bottom right decal should be present on the inside bin door cover of the two ring do...

Страница 7: ...7 Three decals displayed on all Airstream Dryers Belt drives chain driven meter rolls and combustible fuels must be treated as potential danger SAFETY ALERT DECALS...

Страница 8: ...12 Be certain that capacities of auxiliary conveyors are matched to dryer auger capacities 13 Clean grain is easier to dry Fine material increases resistance to airflow and requires removal of extra...

Страница 9: ...out of grain timer The dryer outside light is turned on or off here OUTSIDE LIGHT The power to the Competitor 2000 Control System is turned on or off with this switch CONTROL POWER SWITCH This switch...

Страница 10: ...ering roll potenti ometer setting and the low speed metering roll potentiometer setting depending on the control signal UNLOAD SWITCH The fan is turned on or off with this switch The on position opera...

Страница 11: ...sition Out of grain sets the length of time the dryer will run before shut ting down when the load switch is in the auto position To change the set ting of these timers follow these in structions 1 Pr...

Страница 12: ...ING GRAIN TEMPERATURES PLENUM TEMPERATURE OR TIMERS Use the mode select to decide which of the modes you want to view DRYER SAFETY CIRCUIT The Competitor Series 2000 Control System continuously checks...

Страница 13: ...the dryer if in continuous flow operation The air switch contacts have closed prior to the fan starting indicating a freewheeling blade or improper set ting of the air switch An over temperature cond...

Страница 14: ...or resistance usually about 200ohms and place one probe on terminal J7 20 and put the other probe to the metal of the dryer dryer control box There should be an open circuit between these two points L...

Страница 15: ...int the controller will lock out all other dryer func tions and the dryer will perform its safety circuit check If a fault is found the cause will be displayed on the LCD If all safeties are found saf...

Страница 16: ...to engage the air switch You will receive a no airflow message To start the dryer when it is low on grain the airflow switches must be turned off FAN SWITCH To check one speed operation place the unlo...

Страница 17: ...ard Also anytime the high pressure regu lator is adjusted the low pressure ball valve side needs to be checked fuel supply valve at the tank on an LP dryer or valve in the fuel supply line on a natura...

Страница 18: ...sly If desired the fan can be turned off during the un ton The controller will start all the dryer components in their proper order If any of the se lected switches are improperly positioned for stage...

Страница 19: ...se the grain discharge rate and counterclockwise will de crease the discharge rate 13 To control the length of the dry cycle using only the dry time set ting programmed into the system turn the moistu...

Страница 20: ...n 90 min 95 min 100 min 105 min 110 min Cool 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min Approx Dry Time 18 min...

Страница 21: ...turned on at the tank 9 That the electric power has been turned on 10 That the main disconnect switch on the dryer is on 11 That you have wet grain in the wet holding bin 12 That you know the incoming...

Страница 22: ...LP gas models adjust the PRESSURE REGULATOR high fire on the burner fuel line so that burner will reach the thermostat setting and switch to low fire pressures may be required up to 25 lbs Natural gas...

Страница 23: ...emoval would be about 100 minutes Add 10 minutes to insure that the grain is dry 6 After the time in step 4 turn the UNLOAD to 1 SPEED and set the METER ROLL SPEED HIGH SPEED potentiometer to the sett...

Страница 24: ...ults of this adjustment 100 SERIES CONTINUOUS FLOW METERING ROLL SETTINGS Initial Moisture 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 2 Speed High 875 775 675 575 476 385 317 270 241 213...

Страница 25: ...inches 3 Grain temperatures can be monitored by pressing the mode select but ton 4 If the METERING ROLL switches to LOW and only stays on low for a minute or two and switches back to HIGH speed up the...

Страница 26: ...26 SERVICE...

Страница 27: ...Note If on site bearing relubrication is to be performed see lubrication instructions for ball bearing motors To keep motor bearings properly lubricated and dispel any accumu lation of moisture withi...

Страница 28: ...indication of stick ing or binding 6 Inspect the top auger and bot tom auger drive lines for proper adjustment and condition Re adjust line tension as required Note All of the auger and metering roll...

Страница 29: ...ellor free from the bushing a wheel can be used to pull the bushing off of the motorshaft Reattachbushingonto propellortopreventthelossofparts Note During manufacture the propellor and bushing on the...

Страница 30: ...einstall conduit and wires through hole in fan heater hous ing and carefully connect all electrical wiring 7 Adjust position of motor by tem porarily mounting fan blade on motor shaft Rotate fan blade...

Страница 31: ...alve stem and body Do not energize the coil when it is removed as the coil may be come damaged due to exces sive current flow 3 Regulator and gas solenoid valve s The gas regulator and solenoid valve...

Страница 32: ...mum discharge rate 999 the metering roll speed should be 17 5 RPM 2 DC electric motor The direct current DC motor provides the drive for the metering roll and is located on the front left hand side of...

Страница 33: ...he metering roll This per mits opening of the metering roll access door For service or inspection with out unloading the dryer and prior to using the service tool the plenum bot tom closure panel and...

Страница 34: ...34 SERVICE 100 SERIES SINGLE FAN WIRING TO CONTROL BOX...

Страница 35: ...35 SERVICE 100 SERIES FRONT PANEL EXTERNAL WIRING...

Страница 36: ...36 SERVICE 100 SERIES FRONT PANEL INTERNAL WIRING...

Страница 37: ...37 SERVICE 100 SERIES LOWER BACK PANEL COMPONENT LAYOUT...

Страница 38: ...38 100 SERIES EXTERNAL WIRING TO DRYER SERVICE...

Страница 39: ...39 100 SERIES UPPER CONTROL BOX WIRING SERVICE...

Страница 40: ...40 SERVICE 100 SERIES MAIN POWER WIRING...

Страница 41: ...41 SERVICE 100 SERIES CONTROL SCHEMATIC...

Страница 42: ...42 SERVICE 100 SERIES CONTROL SCHEMATIC...

Страница 43: ...43 SERVICE 100 SERIES CONTROL SCHEMATIC...

Страница 44: ...44 SERVICE 100 SERIES 220VOLT 1 PHASE POWER SCHEMATIC...

Страница 45: ...45 SERVICE 100 SERIES 220VAC 3PHASE POWER SCHEMATIC...

Страница 46: ...46 SERVICE 100 SERIES 440VAC 3 PHASE POWER SCHEMATIC...

Страница 47: ...show the date and time if this has occured once power has returned 2 Display not finished initial setup The monitor will display a copyright message and model number total running time in hours and mi...

Страница 48: ...ndicating the fan may not be turning The air switch may need adjustment 1 Check that the fan circuit breaker and the fan switch are on Also check for defective switch or bad wiring connections 2 If li...

Страница 49: ...Avoid leaving the dryer columns full for long periods at a time 2 3 days while not operating the dryer or during rainy weather 3 Empty the dryer Keep the dryer clean Do not allow fine material to gat...

Страница 50: ...eading on the thermometer Replace control assembly if it cannot be set to cause its switch to go to the open circuit position with normally hot air plenum temperatures 3 If the burner continues to ope...

Страница 51: ..._____________________________________________________ ___________________________________________________________________________________________________ ______________________________________________...

Страница 52: ...52...

Страница 53: ...53 GSI G R A I N C O N D I T I O N I N G S Y S T E M S 1004 E Illinois St Box 20 Assumption IL 62510 0020 phone 217 226 4421 fax 217 226 4420 August 2003...

Отзывы: