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CGA SERIES 2000 HEATER OPERATING INSTRUCTIONS

TABLE OF CONTENTS

Series 2000 Heater Check List.....................................................................................4
Warranty.......................................................................................................................5
Roof Warning, Operation & Safety.....................................................................................6
Safety Alert Decals.......................................................................................................7
Series 2000 Heater Installation....................................................................................8

High Temperature Heater Specifications................................................................8
Low Temperature Heater Specifications................................................................8
Plenum Temperature Sensor Mounting.................................................................9
Transition Hi-Limit Installation................................................................................9
Heater Unit Wiring.................................................................................................10
Secondary Heater Unit Wiring...............................................................................10
Machine To Earth Ground.....................................................................................11
Proper Installation Of The Ground Rod.................................................................11
Previously Installed Units......................................................................................11
Fuel Connection For Liquid Propane Models.........................................................12
Fuel Connection For Propane Vapor Models........................................................12
Fuel Connection For Natural Gas Models............................................................12

Series 2000 Operating Procedure....................................................................................13

Power Up..............................................................................................................13
Normal Operating Displays With Heater Not Running..........................................14
Starting The Dryer.................................................................................................15
Setting Gas Pressure ............................................................................................15
BTU's Per Gauge Pressure (PSI) Propane Models (Approximate)......................16
BTU's Per Gauge Pressure (PSI) Natural Gas Models (Approximate).................17
Adjusting The Vaporizor........................................................................................18
Running The Dryer...............................................................................................18
Programming Set Points.......................................................................................19
Programming Hours To Shut Down.......................................................................20
Drying Grain In The Hours To Shut Down Mode...................................................20
Run Hours Display...............................................................................................20
Multiple Heater Notes............................................................................................20

Factory Configuration..................................................................................................21

Configuration Dip Switches (Normally Done At GSI)............................................21

Error Conditions..........................................................................................................22

Limit Switches......................................................................................................22
Multiple Heater Error Conditions...........................................................................22
Misc Error Numbers..............................................................................................22

Series 2000 Heater Service..........................................................................................22
Series 2000 Heater Wiring..........................................................................................24
Notes...........................................................................................................................25

Содержание Airstream 2000 Series

Страница 1: ...1 Owner s Manual MANUAL PNEG 582 CGAApproved Series2000Heater InstallationAnd OperatingInstructions MODEL VHC __ __ __ __ 2 __ HIGH MODEL VLC __ __ __ __ 2 __ LOW...

Страница 2: ...CURRENT INSTALLATION CODES FOR GAS BURNING APPLIANCES AND EQUIPMENT CAN1 B149 1 AND B149 2 OR APPLICABLE PROVINCIAL REGULATIONS WHICH SHOULD BE CAREFULLY FOLLOWED IN ALL CASES AUTHORITIES HAVING JURI...

Страница 3: ...ane Vapor Models 12 Fuel Connection For Natural Gas Models 12 Series 2000 Operating Procedure 13 Power Up 13 Normal Operating Displays With Heater Not Running 14 Starting The Dryer 15 Setting Gas Pres...

Страница 4: ...e gauge _____ 9 Regulator adjusted _____ 10 Shut off valve operates correctly _____ 11 Vapor high limit _____ 12 Unit cycles ON to OFF _____ 13 Heat rise even across transition _____ 14 Unit cycles HI...

Страница 5: ...DIFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PRODUCT WAR RANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT COVER PR...

Страница 6: ...vailable in both propane vapor and natural gas models The principal concern of the GSI Group Inc GSI is your safety and the safety of others associated with grain handling equipment This manual is wri...

Страница 7: ...r is supplied to your unit Safety decals should be read and understood by all people in the grain handling area The bottom right decal should be present on the inside bin door cover of the two ring do...

Страница 8: ...8 1128 7 32 Blue 2 20 3 4 2842 23 64 Aluminum 1 7 1 1 4 28 28 1 8 29 5 8 25 1 4 3000000 140 34 15 64 Aluminum 2 20 3 8 1253 15 64 Aluminum 2 20 3 4 3157 3 8 Aluminum 1 7 1 1 4 HIGH TEMPERATURE HEATER...

Страница 9: ...bs are vertical and the cord exits the housing horizontally 4 Usetwoselfdrillingscrewstomount the housing to the bin sidewall 5 Caulk between the housing and the sidewall to seal Plenum temperature se...

Страница 10: ...2 WIRING HEATER UNIT SERIES 2000 HEATER INSTALLATION 4 Third heater unit may also be added to system If adding third unit run connections to master unit 1 and connect them in parallel with secondary h...

Страница 11: ...lled by an electrician Ground rods and wires are not sup plied by Airstream It is recom mended that the rod not be driven into dry ground The following steps en sure proper ground rod installation 1 D...

Страница 12: ...RKING ON OR AROUND HEATER 1 Natural gas models are de signed to run directly off of a supply tank or from a separate external vaporizer 2 Run proper size line see speci fication on page 6 to pipe trai...

Страница 13: ...is con dition may be bypassed with the FAN BYPASS switch All safety and high limit switches are checked upon power up If a safety or limit is open the control displays it The control cannot operate wi...

Страница 14: ...The heater display with fan on airflow is displayed if air is flowing or not flowing RX TX receive transmit is displayed if multiple heaters are connected All safeties or high limits are continuously...

Страница 15: ...or 4 6 lbs for natural gas units use the charts on the following pages to set pressure 15 Press the PROGRAM TEM PERATURE button to change the high limit set point Press it again to change the CYCLE S...

Страница 16: ...14 10 8 4 180 9 6 3 17 11 4 3 26 22 11 8 18 16 13 11 5 20 18 13 10 5 GAUGE PRESSURE PSI REQUIRED TO MAINTAIN TEMPERATURE APPROXIMATE HIGH TEMP UNITS ONLY 2 102900 148370 Diameter 18 24 28 4 145970 210...

Страница 17: ...2 205200 251710 1 144100 177840 Operating Pressure PSI Diameter 18 24 28 60 1 1 low temp 1 1 low temp low temp 2 1 1 low temp 1 1 1 1 low temp 1 1 1 1 low temp Fan Model 3HP 18 7HP 24 10HP 24 15HP 26...

Страница 18: ...17 for setting the hi lo flame temperature If the temperature is above the high temperature setting the flame will be off the FLAME message will be out and the display will be flashing OFF CYCLE If t...

Страница 19: ...may be done at anytime unless an error condi tion exists even while the dryer is in operation Programming a system with The limits are continuously checked during the drying operation A limit switch o...

Страница 20: ...e shutdown mode Then the fan and heater shut down when the time expires This is indi cated by the lower left cursor flash ing Depressing the start switch again while holding in on the SHUTDOWN HOURS s...

Страница 21: ...aters Multiple heaters connected together through the serial link Master with one slave dip switch 7 on all others off Slave 1 dip switch one on all others off Master with two slaves dip switch 8 on a...

Страница 22: ...ay SLA on the main display and the RX TX symbols will be flashing If a limit switch error or one of the error numbers 1 through 8 occurs that error is displayed on the slave where the error originates...

Страница 23: ...Disconnect and lock out power to fan and heater Open control box lid and inspect all compo nents for moisture vibration or rodent damage Inspect and tighten all loose terminal con nections Replace any...

Страница 24: ...24 SERIES 2000 HEATER WIRING...

Страница 25: ..._____________________________________________________ ___________________________________________________________________________________________________ ______________________________________________...

Страница 26: ...26 1004 E Illinois St Assumption IL62510 phone217 226 4421 fax217 226 4498 June1996...

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