background image

1.

Go to 

Menu

 > 

Tuning

 > 

Bypass valve gains

.

2.

Enter the 

Gain

 and 

Integral time

.

If you want a faster reaction, increase the gain and reduce the
integral time. If you want a slower reaction, reduce the gain and
increase the integral time.

5.2 Testing the product

5.2.1 Testing the connections

All chillers, pumps and air-handling zones must be switched off.
All pump selector switches on the main cabinet must be set to 

Off

.

The system selector switch must be set to 

Manual/Local

.

You can use the indicator light on the terminal to test that a device
has been connected properly to it.
1.

Digital inputs:

 Switch each device on and off, one at a time,

and use the indicator light on the terminal to check that the
device has been properly connected to it.
The indicator light is lit when the connected device is turned on.
As you must not start the pumps at this point, you cannot check
the analog signal from the VFD. You can do this when you start
the pumps for the first time.

2.

Analog inputs:

 Use the indicator light on the terminal to check

that the feedback from each analog device is rational.
The indicator light indicates whether the signal is within or out
of range.

Related information

13.3 I/O modules and terminals. See page 18.

5.2.2 Testing the bypass valve

The controller must be unlocked.
1.

Set the operating mode of the bypass valve to manual:
a. Go to 

Zone bank

 > 

Zone bank status

.

b. Set the valve operating mode to 

Manual

.

c. Set the position of the bypass valve by dragging the pointer

on the scale.
The value indicated on the scale is in percentage of the
maximum opening.

2.

Check that the bypass valve changes its position according to
the setting. You may have to remove the cover of the bypass
valve.

3.

Bypass valves with position feedback enabled: Check the
feedback by checking that the actual opening value shown on
the scale corresponds to the position previously set.

5.2.3 Testing the pumps

1.

If there is a bypass valve in the system, set its opening to 100
% to make sure that the water can circulate in the system.

2.

Set all pump selector switches to 

Off

3.

Open the isolating valve of one chiller. Do not start the chillers.
The controller prevents the pumps from starting if the isolating
valves of all chillers are closed.

4.

Set the first pump selector switch to 

Manual

.

5.

Set the pump speed to approximately 20% of the maximum
speed:
a. Go to 

Pump bank

 > 

Pump bank status

.

b. Select the pump.
c. Set the speed on the scale.

The speed indicated on the scale is in percentage of the
maximum speed.

6.

Check that the first pump starts and runs at the selected speed.
Depending on the product, you can read the pump speed in
different ways.

Pump type

Where to read the speed

External VFD

See the product manual

7.

Go to 

Pump bank status

 and check that the measured speed

displayed on the pump icon is correct.

8.

Set the pump selector switch to 

Off

 to switch off the pump.

9.

Follow steps 4 to 8 to test the other pumps, one at a time.
Make sure to set each pump selector switch to 

Off

 after testing

the pump and before testing the next one.

Related information

9.4 Setting the position of the bypass valve manually. See
page 14.

5.2.4 Testing the pump cascade

1.

Check that the operating mode of each pump is set to 

Auto

.

2.

Open the isolating valve of one chiller. Do not start the chiller.
Check that at least one pump is starting.

3.

Open the other isolating valves one at a time and check that
the pump bank reacts normally. Pumps must cut in and/or
increase in speed.

Related information

7.7 Pump cascade control. See page 12.

5.2.5 Testing the overall system

The pump cascade must have been tested and the pump operating
mode must be set to 

Auto

.

1.

Open some of the isolating valves of the chillers, for example
half of them. Do not start the chillers.

2.

Set the operating mode of the bypass valve to 

Auto

:

a. Go to 

Zone bank

 > 

Zone bank status

.

b. Set the operating mode to 

Auto

.

3.

Change the cooling load, for example by turning on and off
some air-handling zones or fan coils. Check that the system
reacts correctly:
a. Check that the value of the sensors is rational.
b. Check that the pumps cut-in and cut-out according to the

demand.

c. Check that the bypass valve opens when necessary.

4.

Turn on all air-handling zones.

5.

Switch on the chillers one at a time and check that the system
reacts correctly.

The system is now ready to start.

9

English (US)

Содержание Control HVAC

Страница 1: ...Control HVAC for VFD with selector switches 60 Hz North America Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Страница 2: ......

Страница 3: ...Control HVAC for VFD with selector switches English US Installation and operating instructions 4 3 Table of contents...

Страница 4: ...placed under warranty shall be warranted for twelve months from the date of the repair not to exceed the original warranty period This warranty does not cover parts damaged by decomposition from chemi...

Страница 5: ...ng the product 3 1 Inspecting the product Before installing the product do the following 1 Check that the product is as ordered 2 Check that no visible parts have been damaged 3 If parts are damaged o...

Страница 6: ...e next subcabinet if any differential pressure sensors from air handling zones 5 Commissioning the product 5 1 Setting the product 5 1 1 Setting the pump bank The controller must be unlocked 1 Go to P...

Страница 7: ...zone sensor fails a Enable alarm on bypass valve failure Enable if you want the controller to give an alarm when the bypass valve fails 1 The zone in focus is the zone in operation with the greatest...

Страница 8: ...formation 4 2 Mechanical installation See page 5 4 2 Mechanical installation See page 5 9 1 Navigating the display See page 14 5 1 8 Setting the zone bank sensors 5 1 8 1 Setting the pressure sensors...

Страница 9: ...pen the isolating valve of one chiller Do not start the chillers The controller prevents the pumps from starting if the isolating valves of all chillers are closed 4 Set the first pump selector switch...

Страница 10: ...settings 5 Speed of the pump bank 6 Speed reference currently calculated by the controller for the pump bank 7 Power consumption of the whole system Pos Description 8 Grundfos Eye It indicates the sta...

Страница 11: ...ge 10 7 1 4 Alarms Some devices of the system can send a warning or alarm signal depending on the degree of the issue It will be visible on the display The detailed description of the alarm or warning...

Страница 12: ...ing to the number of chillers in operation the controller adapts the pump operation to maintain a differential flow across the chillers within the allowed range If the bypass valve is controlled by th...

Страница 13: ...A system has three zone sensors with setpoints of 2 3 and 4 bar If the deadband has been set to 0 4 bar the bypass valve does not react when the measured value is between 3 6 and 4 4 bar The referenc...

Страница 14: ...h between the submenus such as status settings etc 9 2 Operating the controller remotely 1 Make sure that the system selector switch is in position Auto Remote 2 Go to Menu Settings Communication chan...

Страница 15: ...for user access 1 Go to Menu Settings General settings 2 Select the password you want to modify 3 Enter the new password 4 Press Enter Related information 7 11 User access See page 13 9 11 Unlocking t...

Страница 16: ...e front panel to Manual Local The chillers are switched off Switch on the chillers one at a time The chillers are defective Check the power supply isolating valve contactor etc of the chiller The cabl...

Страница 17: ...s on The VFD is on Cause Remedy Check the alarm log for alarms Fix the problem if needed Reset the alarm and check that it has been removed from the list The pump is stopped manually via the switch on...

Страница 18: ...he signal is within the range OK EL3051 1 channel analog input 4 20 mA single ended 12 bit only for version with 4 20 mA bypass valve On The signal is within the range OK Off The signal is off or outs...

Страница 19: ...Phone 281 994 2700 Toll Free 1 800 955 5847 Fax 1 800 945 4777 Peerless Pump 2005 Dr Martin Luther King Jr US 46202 Indianapolis Indiana U S A Phone 317 925 9661 Canada GRUNDFOS Canada Inc 2941 Brigh...

Страница 20: ...8 ECM 1236081 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos...

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