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5

1.  Pull out Filter Cap (72) by 

hand. Hold Barrel (67) in 
a soft-jaw vice. Tighten 
a 1/2” male threaded 
pipe into the outlet 
adapter (33) & unscrew 
anticlockwise to remove 
Air Motor Assembly.

2.  Tap around Body (63) 

with a plastic mallet. Hold 
Body (63) in soft-jaw 
vice at the two flats. 
Unscrew Lower Cylinder 
(59) anticlockwise to 
disconnect Body (63) 
from rest of the Air Motor 
Assembly.

3.  Tap around Lower 

Cylinder (59) with a 
plastic mallet. Hold 
Housing (39) in soft-
jaw vice. Unscrew 
Lower Cylinder (59) 
anticlockwise & pull it out 
to disconnect it from the 
piston assembly.

4.  Hold a nose plier into the 

pin holes of Non Return 
(58) and turn the Piston 
Rod (49) anticlockwise by 
gripping the flats with a 
wrench (size 10 mm).

5.  Hold Cylinder (7) of Air 

Motor Assembly in a soft-
jaw vice. Unscrew Exhaust 
valve (35) with a wide jaw 
plier. Remove Circlip (38) 
& Filter-B (36) to remove O 
Ring (37).

Repair Kit Replacement (Refer to Table 4 - Page 15)

Flat 

Flat 

Air Motor Assembly

Piston Assembly

Filter B

Lower Cylinder

Exhaust Valve

Housing

Circlip

Содержание OP-11

Страница 1: ...ng piston operated 2 1 2 63 mm dia Air Motor Stub Pumps are supplied with Non Return Valve threaded 1 F for use on the bottom of the Suction Tube Other pump lengths have a built in Strainer at pump in...

Страница 2: ...NTS PUMP CONSTRUCTION GETTING STARTED PUMP INSTALLATION OPERATION MAINTENANCE REPAIR EXPLODED VIEW PARTS LIST TROUBLESHOOTING REPLACEMENT SERVICE PARTS PROGRAM SPECIFICATIONS WARNINGS Repair Kit Repla...

Страница 3: ...30 PSI 2 BAR When not in use at the end of each day air supply to the pump must be switched off DISCHARGE HOSE It is recommended to use a hose with I D with a Working Pressure of not less than 400 PSI...

Страница 4: ...o grip it in a vice with aluminium or copper jaws clamp the shaft in a hand drill chuck and then turn the chuck by hand Be careful when fitting O rings and seals Always lubricate them with oil before...

Страница 5: ...9 with a plastic mallet Hold Housing 39 in soft jaw vice Unscrew Lower Cylinder 59 anticlockwise pull it out to disconnect it from the piston assembly 4 Hold a nose plier into the pin holes of Non Ret...

Страница 6: ...mm 11 Connect a caliper wrench into the holes on inlet Cover 29 Unscrew it anticlockwise 12 Unscrew both Pushers 19 using wrench size 25 mm or a pneumatic wrench with 25 mm socket 13 Remove both Push...

Страница 7: ...et 15 Remove Slider 26 with a tweezer 16 Open the two Screws 18 with a Philips screwdriver remove Clip 17 17 Use a Tweezer remove Nylon Slider 23 On removal Slider Rod 27 is still connected either to...

Страница 8: ...e all mating surfaces are clean before reassembly Apply minor oil on all mating surfaces O Rings moving parts before reassembly Ensure that height of Nylon Slider 23 is approx 5 3 5 7 mm Also hollow p...

Страница 9: ...STUB PUMP ONLY KIT PST T3 11B KIT SEL T3 11B KIT NRV T3 11B KIT 01 T3 11B 13 15 11 20 16 17 18 19 6 21 24 15 16 17 18 19 26 29 18 22 23 25 27 28 30 31 32 18 33 34 2 3 4 38 6 40 42 44 48 50 67 51 53 5...

Страница 10: ...16 Pusher Nut 2 17 Pusher Spring 2 18 O Ring BS617 4 19 Pusher 2 20 Paper Seal 1 21 Seat 1 22 Slider Guide 1 23 Nylon slider 1 24 Clip 1 25 Self Tapping Screw 2 26 Slider 1 27 Slider Rod 1 28 O Ring B...

Страница 11: ...Seal Support Middle 1 55 Wavy Washer 1 56 O Ring BS029 1 57 Adapter Piston 1 58 Non Return Piston 1 59 Lower Cylinder 1 60 Nyloc Nut 1 61 Non Return 1 62 O Ring BS130 1 63 Body Non Return Valve 1 64 S...

Страница 12: ...r wear tear Replace the defective parts from Repair Kit 4 Ensure to replace the moving parts having close tolerances such as Nylon Slider 23 Paper Seal 20 Seat 21 as a SET to ensure the best fitting P...

Страница 13: ...PARTS PROGRAM REFERENCE NO FROM EXPLODED VIEW PART NO DESCRIPTION QUANTITY 66 BUNG OP 42 Bung 1 74 KIT ODS Oil Bar Tap with Connecting Links 1 REPLACEMENT SERVICE PARTS PROGRAM Refer to Exploded View...

Страница 14: ...on Assembly O Ring ORG BS121 O Ring ORG BS119 23 21 20 50 58 49 28 70 18 6 12 59 37 40 Replace Component No 20 21 23 as a SET Paper Seal SEL R RP Seal Adapter Assembly SA ADP SEL RP 60E KIT SEL T3 11B...

Страница 15: ...SA ADP SEL RP 60E Seal Adapter Assembly N A 1 ASSEMBLED KIT PST T3 11B PISTON KIT CYL RP 60E BL Cylinder 59 1 ASSEMBLED SH PST RP 60E Seal Holder 51 1 SSU PST RP 60E Seal Support Piston 52 2 SEL PST R...

Страница 16: ...nt of or in contact with the control outlet Always cut off air supply after use so that media cannot leak in case any of the pump component fails Before switching the air supply on check hoses for any...

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