Groen TDH-20 Скачать руководство пользователя страница 10

OM/SM-TDH-CE

9

3. Servicing and Conversion

Important

Before attempting any servicing, ensure that the
gas isolating cock is turned off and cannot be
inadvertently turned on.  Disconnect the
electricity supply.  

After any maintenance task, check the appliance
to ensure that it performs correctly. Carry out
necessary adjustments as detailed in Section 1.

 
After any servicing or exchange of gas carrying
components:

ALWAYS CHECK FOR GAS SOUNDNESS  

NOTE

When replacing wiring connections refer to

the wiring diagram contained on the unit and in this
manual.

After Servicing

a) Test for gas soundness as specified in IGE/UP1

as appropriate after any gas connection has
been disturbed.  

b) Check for correct operation, as appropriate (see

commissioning of appliance).  

Regular Servicing Procedures

The following must be serviced at regular intervals.  

Burners

The burner should be cleaned periodically to
maintain maximum performance. Burners are best
cleaned with a wire brush.  Any blocked parts are
best cleaned with a metal broach, taking care not to
damage the burner head.
  
The injector orifice should be cleaned with a wooden
splinter. Metal reamers could distort or increase the
orifice size and should be avoided.  

Gears

The gear housing has fittings for lubrication of
moving parts. Because the gears do not run in oil,
periodic lubrication with grease is necessary.
Lubrication frequency depends on operating
conditions, but should be performed at least once
every six months. A #2 grade LGI lithium grease is
recommended. Add grease through the Zerk fittings

on the gear housing until grease flows out of the
bearings around the shaft. Put a liberal amount of
grease on the gear to cover the arc of contact with
the gear.  

Safety Valve

At least twice monthly the safety valve requires
checking  to ensure that it works correctly. With the
gauge pressure at about five PSIG, lift the valve level
enough to vent steam, then quickly let it snap back
into place.  

WARNING

AVOID  ANY  EXPOSURE TO THE STEAM
BLOWING OUT OF THE SAFETY VALVE.  

This procedure should be explained to the user,
since it is to be carried out at least twice a month.
Relevant safety procedures and requirements should
also be explained to the user when carrying out the
procedure.  

3.1 

Conversion

See Paragraphs 1.8 and 1.9 for important
information about gas conversion.  Verify the
type of gas to be used.  All conversions must be
for approved gas in countries listed in Paragraph
1.9.

To change from natural gas to propane gas or vice
versa change

Burner Injector
Pressure Setting
Data Plate
Pilot Orifice

The governor spring does not require changing,  only
the pressure setting.  

IMPORTANT

This appliance was fitted with gas injectors for
type G20 natural gas at the factory.  Injectors for
type G25 natural gas are shipped as an
accessory.  Prior to installing equipment, or
when converting to another gas, verify that the
injector gas size marking on the injector matches

Содержание TDH-20

Страница 1: ...GRAM FOR First Choice Group Blakeney Way Kingswood Lakeside Cannock Staffs WS11 8LD TEL 01543 577778 FAX 01543504141 Email enquires firstchoice cs co uk Web www firstchoice cs co uk Steam Jacketed Ket...

Страница 2: ...SM TDH CE Part Number 128418 INTERNATIONAL Model TDH CE Mark Steam Jacketed Kettle Self contained Stainless Steel Gas Heated Table Mounted Tilting KEEP THIS MANUAL WITH KETTLE DOCUMENTS OPERATORS AND...

Страница 3: ...HE USER USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE PRECAUTIONS ACT AND THE REQUIREMENTS OF THE GAS SAFETY REGULATIONS IN PARTICULAR THEY SHOULD BE AWARE OF THE NEED FOR REG...

Страница 4: ...Procedure 10 3 5 Removal of Control Panels 11 3 6 Removal of Spark Ignition Module 11 3 7 Removal of Low Water Level Control 11 3 8 Removal of Tilt Switch 11 3 9 Removal of Gas Control Valve 12 3 10...

Страница 5: ...vicing by a competent person to ensure the continued safe and efficient performance of the Appliance WARNING TO PREVENT SHOCKS ALL APPLIANCES WHETHER GAS OR ELECTRIC MUST BE EARTHED Upon completion of...

Страница 6: ...should be made in accordance with local and or national regulations applying at the time A competent installer must be employed Recommendations for ventilation for catering appliances are given in BS...

Страница 7: ...ater Supply Not applicable to these appliances 1 8 Injector Diameters Natural and Propane Gas Injector TDH 20 TDH 40 G20 Nat Gas 0 94 mm 1 09 mm No of Orifices 8 12 G25 Nat Gas 1 09 mm 1 19 mm No Of O...

Страница 8: ...2 5 Pre Commissioning Check a Prior to operation clean out kettle pan thoroughly using hot water and detergent Rinse pan thoroughly b Remove all literature and packing materials from the interior and...

Страница 9: ...ess Replace in reverse order 2 5 3 Checking Performance of Controls a Light the unit as described in Paragraph 2 5 1 Check that the controls produce a healthy spark from the electrode to the earthing...

Страница 10: ...cation frequency depends on operating conditions but should be performed at least once every six months A 2 grade LGI lithium grease is recommended Add grease through the Zerk fittings on the gear hou...

Страница 11: ...inlet d Hold the safety valve open while you pour to let air escape from the jacket Air introduced during filling must be removed to obtain efficient heating Paragraph 3 2 CAUTION TDH STEAM JACKETED...

Страница 12: ...screws securing spark ignition module e Withdraw spark ignition module from control cabinet f Replace in reverse order 3 7 Remove Low Water Level Control Relay Turn gas and electric mains off a Remove...

Страница 13: ...itch or reset button as required f Replace in reverse order 3 11 Remove Neons Turn gas and electric mains off a Remove control cabinet lid Paragraph 3 5 1 b Remove cabinet side panel Paragraph 3 5 2 c...

Страница 14: ...s and electric mains off a Remove panel from base of kettle by undoing the retaining screws b Disconnect the electrical leads from the water level sensor c Drain the kettle by tilting the kettle sligh...

Страница 15: ...djustment required Note After fitting ensure there is an adequate spark between the pilot shroud and the spark electrode Also ensure that the sensing electrode is positioned in the pilot flame 3 18 Re...

Страница 16: ...RIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES SYMPTOM WHO WHAT TO CHECK Kettle is hard to tilt Auth Service Rep Only a Gears for foreign...

Страница 17: ...2 78 mm and located in the pilot gas stream If not adjust or replace the pilot e Orifice and clean if necessary Pilot lights but main burner will not come on and the spark stays on Auth Service Rep O...

Страница 18: ...ations In particular the need for regular servicing by a competent person to ensure the continued safe and efficient performance of the Appliance WARNING TO PREVENT SHOCKS ALL APPLIANCES WHETHER GAS O...

Страница 19: ...gas control valve The gas supply shuts off automatically when the kettle is tilted Service connections are required for gas and 230 V single phase 50 Hz electricity Important Prior to operation clean...

Страница 20: ...to be topped up This will require a service call e Check the pressure gauge If the gauge does not show sufficient vacuum 20 to 30 below zero the jacket will require venting This will require a service...

Страница 21: ...pressure is decreased c Pop safety valve which will release steam if the jacket pressure exceeds 50 PSIG See detailed Instructions pertaining to Safety Valve installation and operation Paragraphs 3 2...

Страница 22: ...y 12 hours b Scrape and flush out large amounts of food residues Be careful not to scratch the kettle with metal implements c Prepare a hot solution of the detergent cleaning compound as instructed by...

Страница 23: ...in the unit thoroughly before further use l If especially difficult cleaning problems persist contact your cleaning product supplier for assistance 5 3 4 Safety Precautions A stopcock will be fitted i...

Страница 24: ...OM SM TDH CE 23 Parts List...

Страница 25: ...OM SM TDH CE 24 PULL TILT MODELS CRANK TILT MODELS Parts List...

Страница 26: ...aft 113057 x 29 Gasket Bottom Cover 007937 x x 10 Worm gear 3 4 bore 012026 x 30 Thermostat Adapter 107172 x x 11 Spacer Washer 084956 x 31 Screw Rd Hd 6 32 x 3 8 009697 x x 12 Hand wheel 012061 x 32...

Страница 27: ...OM SM TDH CE 26 Electrical Panel Assembly TDH 40 and TDH 20 CE Models Gas Valve and Piping Assembly TDH 20 and TDH 40 Natural and Propane Gas CE Models Parts List...

Страница 28: ...2 NPT x 2 long 005551 x x 10 Fuse Holder 077854 x x 8 Bushing Reducing 1 2 x 3 8 NPT 012355 x x 11 Screw rd hd 6 32 x 1 4 lg 018384 x x 9 Connector 3 8 MNPT x 1 4 Tube 054498 x x 12 Fuse Three Amp 25...

Страница 29: ...OM SM TDH CE 28...

Страница 30: ...__________ Serial m _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order m ____...

Страница 31: ...omponents found to be defective during the warranty period IV This warranty does not cover boiler maintenance calibration or periodic adjustments as specified in operating instructions or manuals and...

Страница 32: ...1055 Mendell Davis Drive Jackson Mississippi 39212 Telephone 601 373 3903 FAX 601 373 9587 OM SM TDH CE INTERNATIONAL Part Number 128418 Revised October1999...

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