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10 

OM-BPM/BPP-G

Sequence of Operation

The following "action-reaction" outline is provided to help the user understand how the equipment functions.

A. Standard Models with Spark Ignition

1. When  the  power  switch  is  turned  on,  it  starts  the

spark igniter and opens the automatic valve for the
pilot burner.  The spark ignites a pilot flame, which
heats the sensor.  The sensor then sends a signal to
turn  off  the  spark.    The  flame  thereafter  acts  as  a
standing pilot until the power is turned off.  

2. If the pilot flame is not sensed within 70 seconds after

spark begins, a timer shuts down the entire operation.
To  attempt  a  second  trial  for  ignition,  turn  off  the
power switch.  Check the gas supply valves and wait
five minutes before trying again by switching power
on.  If there is still no pilot flame in four tries, close all
valves, turn off the power, and contact an authorized
Groen Service Agency.

3. When  the  operator  sets  a  temperature  on  the

thermostat, it allows the automatic gas valve to admit
gas to the main burners, where it is ignited by the pilot
flame.    When  the  braising  pan  reaches  the  set
temperature, the thermostat switch opens.  This stops
the signal to the gas control valve and shuts off gas to
the main burner.  The pilot flame remains lit.  When
the  pan  cools  below  the  set  temperature,  the
thermostat  switch  closes  and  starts  another  cycle.
On and off cycling continues and maintains the pan at
the desired temperature. This action is indicated by
the Heat indicator light.

B. Models with Optional Standing Pilot Ignition

1. When  the  operator  presses  down  the  knob  on  the

Combination Gas Control Valve and turns it to “Pilot”,
gas  is  admitted  to  the  pilot  burner.  Depressing  the
knob in this position overrides the automatic control,
which  otherwise  shuts  off  all  gas  supply  when  the
thermopile is cold. Lighting and maintaining the pilot
flame  for  sixty  seconds  heats  the  thermopile  to
operating temperature, so the thermopile begins to
provide  electric  current  at  750  millivolts.  Electricity
from the thermopile powers the control circuit and the
Combination Gas Control Valve. When the thermopile
begins  operating  at  full  capacity,  the  knob  may  be
released.

2. When the knob is turned to “ON”, the automatic valve

for  the  main  burner  is  able  to  open.  Setting  the
thermostat to call for heat causes the thermostat to
send a signal to the valve, which opens and admits
gas to the main burner. Gas from the main burner is
ignited by the pilot flame. When the pan reaches the
set  temperature,  the  thermostat  switch  opens,
stopping  the  signal  to  the  main  burner  valve  and
causing the valve to close. When the pan cools below
the set temperature, the thermostat switch closes and

starts  another  heating  cycle.  On-off  cycling
continues and maintains the pan at the desired temperature.

C.  All Models

1. The  thermostat  controls  heating  by  alternately

calling  for  flames  at  the  full  capacity  of  the  main
burners and then signaling the control to shut the
burner off completely.  Because the control works
in this “all or nothing” way, the pan heats as fast as
it can until it reaches the set temperature.  Turning
the  thermostat  dial  to  a  higher  temperature  will
cause  heating  to  continue  longer,  until  the  pan
reaches the higher temperature, but it cannot make
the pan heat any faster.

2. The  pans  are  protected  from  overheating  by  a

secondary thermostat.  If the pan temperature rises
above 425º F, the thermostat causes the automatic
gas control valve to close. When the pan cools, the
thermostat automatically resets and permits normal
operation to continue.

3. The tilt switch will shut off all burners whenever the

braising pan is tilted 10 degrees or more from the
horizontal.

4. A  gas  pressure  regulator,  which  controls  gas

pressure at the burner manifold is built into the gas
control valve.

5. On manual tilt models, turning the tilting handwheel

turns a worm gear, which turns a gear wheel on one
of  the  trunnions  which  support  the  pan  body.
Turning the gear wheel produces the tilting action.

6. On power tilt models, pressing the up/down switch

operates a gear motor which turns worm and gear
wheel as described in item 5 above.

NOTE:

Neither  model  will  heat  (operate)  when  the
braising  pan  has  been  tilted  10  degrees  or
more from the horizontal.

OM-BPM-G

Содержание BPM-30S

Страница 1: ...horized service agent Evacuate all personnel from the area WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Readtheinstallation operatingandmaintenanceinstructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receip...

Страница 2: ...ER ON STABLE FLAT SURFACE AS CLOSE TO PAN AS POSSIBLE 3 STAND TO SIDE OF PAN WHILE POURING NOT DIRECTLY IN POUR PATH OF HOT CONTENTS 4 RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE 5 DO NOT OVERFILL CONTAINER AVOIDING DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS WARNING DO NOT HEAT EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN 300o F WA...

Страница 3: ...GS READ FIRST 2 EQUIPMENT DESCRIPTION 4 INSPECTION AND UNPACKING 5 INSTALLATION 6 INITIAL START UP 7 OPERATION 7 SEQUENCE OF OPERATION 10 CLEANING 11 MAINTENANCE 12 TROUBLESHOOTING 13 PARTS LIST 16 SCHEMATIC 30 SERVICE LOG 33 REFERENCES 34 WARRANTY 35 OM BPM G ...

Страница 4: ...nt of the control console turns the heat on or off and sets the pan temperature A vented heavy gauge one piece stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan A fully enclosed torsion bar type counterbalance provides easy operation to open the cover and to maintain it open at any position The cover opens to the back and is hinged to the frame so...

Страница 5: ...e Write down the model number serial number and installation date of your unit and keep this information for future reference Space for these entries is provided at the top of the Service Log in this manual Cut the straps holding the unit on the skid and lift the unit straight up off the skid CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT UNIT WEIGHS 420 TO 560 LB 190 TO 255 ...

Страница 6: ...6 OM BPM BPP G OM BPM G ...

Страница 7: ...tting of 235o F At this setting heating should continue until the water boils 4 To shut down the unit turn the thermostat dial to OFF WARNING WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS AVOID CONTACT WITH HOT WATER WHEN EMPTYING UNIT 5 Turn the tilting handwheel clockwise to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical For BPP models ...

Страница 8: ...rallel to the gas pipe Gas Valve On Gas Valve Off 4 Set Power Switch to ON 5 Rotate the thermostat dial until the Heat Light comes on It lights when the main burner is on b To Turn Off Pan 1 Set the thermostat to OFF 2 Set Power Switch to OFF 3 For a prolonged shut off period a Set the thermostat to OFF b Turn the main gas valve OFF handle at right angles to the gas pipe c Disconnect the electrica...

Страница 9: ... with a soap solution If leaks are found do not operate the equipment Call for service 5 To Preheat the Pan a For best braising pan or frying results preheat pan before you put in any food b To get an even temperature across the pan preheat at a setting of 300o F or less for 15 minutes or through several on off cycles of the burner CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A S...

Страница 10: ...pile powers the control circuit and the Combination Gas Control Valve When the thermopile begins operating at full capacity the knob may be released 2 When the knob is turned to ON the automatic valve for the main burner is able to open Setting the thermostat to call for heat causes the thermostat to send a signal to the valve which opens and admits gas to the main burner Gas from the main burner ...

Страница 11: ...esidues then wash the inside of the pan body with a mixture of hot water and soap or an appropriate detergent such as Mikro Quat from ECOLAB Follow the detergent supplier s recommendations on strength of the solution to use Rinse the pan thoroughly with hot water and drain completely 4 To remove materials stuck to the equipment use a brush sponge cloth plastic or rubber scraper or plastic wool alo...

Страница 12: ... is designed to require minimum maintenance but certain parts may need replacement after prolonged use After installation no user adjustment should be necessary If a service need arises only authorized personnel should perform the work WARNING ELECTRIC POWER ALWAYS SHOULD BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS Service personnel should check the unit at least once a year This period...

Страница 13: ...ly valve is open handle is in line with the gas pipe b Gas supply to the braising pan is at specified pressure c That the pan body is horizontal Auth Service Rep Only d Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the pan X Pan continues to heat after it reaches desired temperature User a Thermostat dial setting Auth Servi...

Страница 14: ...ontrol module X c That gas pressure is at least 3 5 W C 8 7millibars X d Electrical connections of the main valve to terminals to assure that they are securely attached Check solenoid operation for main valve on gas valve Repair or replace as necessary X e That secondary thermostat switch is closed X Pilot lights but main burner will not come on the spark stays on Auth Service Rep Only a Check for...

Страница 15: ...urned ON b Check the pilot tubing and orifice for clogging Auth Service Rep Only c Are connections from Powerpile generator to Pilotstat power unit and Powerpile operator clean and secure X d Are Open and closed circuit output voltages of the generator in the acceptable range shown by the charts in the manual for the W720 Systems Tester X e If an appropriate meter is not available replace the gene...

Страница 16: ...ASTER KIT SET OF 2 WITH BRAKE AND 2 W O BRAKE 146354 1 CASTER WITH BRAKE W O FOOT ADAPTER 146513 1 CASTER WITHOUT BRAKE W O FOOT ADAPTER NOT SHOWN 146515 2 FOOT ADAPTER 146516 3 FLANGED FOOT W O FOOT ADAPTER 146521 4 BULLET FOOT W O FOOT ADAPTER 146628 5 FRICTION RING 146520 OM BPM G ...

Страница 17: ...ER ASSEMBLY 40 GALLON 144453 2 1 COUNTERBALANCE ASSEMBLY 30 GALLON 145480 2 1 COUNTERBALANCE ASSEMBLY 40 GALLON 144790 3 4 STUD WELD 1 4 20 X 1 1 4 012589 4 4 WASHER LOCK 3 8 005618 5 4 SCREW HEX HEAD CAP 3 8 16 X 1 005612 6 4 NUT HEX 3 8 16 005619 7 4 DOME NUTS 1 4 20 090567 8 2 SCREW TRUSS HEAD 10 32 X 3 8 004173 9 1 VENT COVER ASSY MS17494 OM BPM G ...

Страница 18: ...18 OM BPM BPP G Gas Piping Assemblies Parts List ...

Страница 19: ...46145 14 1 IGNITION MODULE COVER 146146 15 2 SCREW ROUND HEAD MACHINE 018384 16 1 NIPPLE 1 2 NPT X 12 005600 17 1 VALVE GAS MANUAL SHUTOFF 098458 18 1 CONNECTOR MALE 1 2 049429 19 1 FITTING COMPRESSION 90 004584 20 1 TUBE IGNITION SUPPLY TUBE 1 4 NOT SHOWN 146119 21 1 PILOT SUPPLY TUBE 1 4 NOT SHOWN 146118 23 1 GROMMET 7 8 NOT SHOWN 007400 24 1 SPARK IGNITION MODULE ELECTRONIC IGNITION ONLY 144150...

Страница 20: ...20 OM BPM BPP G Combustion Chamber and Gas Manifold Assemblies Parts List OM BPM G ...

Страница 21: ...ITION PROPANE 098647 4 1 MOUNTING BRACKET FOR PILOT 119418 5 11 BURNER TUBE 30 GALLON 144847 5 15 BURNER TUBE 40 GALLON 144847 6 21 NUT KEPS 1 4 20 012940 7 1 IGNITION TUBE 30 GALLON 145957 7 1 IGNITION TUBE 40 GALLON 145912 8 1 IGNITION TUBE ORIFICE 30 GALLON NATURAL GAS 101623 8 1 IGNITION TUBE ORIFICE 30 GALLON PROPANE 101625 8 1 IGNITION TUBE ORIFICE 40 GALLON NATURAL GAS 101665 8 1 IGNITION T...

Страница 22: ...22 OM BPM BPP G Electrical Control Components Gas Parts List OM BPM G ...

Страница 23: ...3 2 ELBOW 90 DEG 3 8 ELECTRONIC IGNITION ONLY NOT SHOWN 004098 24 6 IN CONDUIT FLEXIBLE NOT SHOWN 006940 25 3 CONDUIT CLAMP 3 8 ELECTRONIC IGNITION ONLY NOT SHOWN 008224 26 1 WIRE HARNESS CONTROL LOW VOLTAGE BPM 30 40G ELECTRONIC IGNITION ONLY NOT SHOWN 146191 27 1 WIRING HARNESS POWER HIGH VOLTAGE BPM 30 40G ELECTRONIC IGNITION ONLY NOT SHOWN 144962 28 2 NUT LOCK 1 2 NOT SHOWN 005487 29 2 ELBOW 9...

Страница 24: ...24 OM BPM BPP G Trunnion Cover Parts List OM BPM G ...

Страница 25: ... NPT 45 001696 001696 001696 1k 1 CONNECTOR 90 DEG ELBOW 001695 001695 001695 2 6 SCREW TRUSS HEAD 005764 005764 005764 3 1 RIGHT TRUNNION SIDE PANEL 145688 145688 145688 4 2 NUT HEX 005619 005619 005619 5 2 WASHER LOCK 005618 005618 005618 6 2 SCREW HEX HEAD CAP 005615 005615 005615 7 1 RETAINING RING 124764 124764 124764 8 1 FAUCET BRACKET 137738 137738 137738 9 4 SCREW 1 4 20 x 3 8 TRUSS 125609...

Страница 26: ...GEAR WORM 128001 4 1 GEAR SECTOR 009829 5 1 KEY GIB 012031 6 1 HANDWHEEL 012061 7 2 PIN ROLL 012614 8 2 SCREW SET SOCKET 012060 9 2 BEARING ROLLER 002790 10 2 BEARING SLEEVE 137239 11 1 PLUG PIPE 010286 14 1 FITTING GREASE 90 NOT SHOWN 012195 15 1 BUSHING SNAP NOT SHOWN 000453 16 2 WASHER LOCK 005618 17 2 SCREW HEX HEAD CAP 005612 OM BPM G ...

Страница 27: ...OM BPM BPP G 27 OM BPM G Power Tilt Components Gas Electronic Ignition Parts List OM BPM G ...

Страница 28: ...14 9 1 MOTOR BRACKET 146114 10 1 REAR MOTOR BRACKET 146117 11a 1 FUSE HOLDER MOTOR 077840 11b 1 FUSE MOTOR LP CC 5 144855 11c 1 RECTIFIER 145660 11d 2 RELAY 24VAC DPST N0 2 REQ D 119814 12 5 NUT HEX HEAD 1 4 20 005601 13 5 WASHER LOCK 1 4 005655 14 3 SCREW HEX HEAD CAP 1 4 20 X 2 1 2 LONG 052584 15 2 SCREW HEX HEAD CAP 005609 16 2 WASHER LOCK 3 8 005618 17 2 SCREW HEX HEAD CAP 3 8 16 X 1 LONG 0056...

Страница 29: ...AS Pilot Orifice 1 119449 098647 Pilot Burner 1 137511 123689 Burner Orifice 128158 146148 Burner Orifice 128158 146148 Ignition Tube Orifice 40 Gallon 1 101665 101623 Ignition Tube Orifice Size 40 Gallon Unit 1 101665 101623 Ignition Tube Orifice 30 Gallon 1 101623 101625 Ignition Tube Orifice Size 30 Gallon Unit 1 101623 101625 Gas Valve 1 098443 098444 Gas Valve 1 002648 002649 Burner Orifice Q...

Страница 30: ...30 OM BPM BPP G Schematics Electronic Ignition System Manual Tilt ...

Страница 31: ...OM BPM BPP G 31 OM BPM G Schematics Electronic Ignition System Power Tilt OM BPM G ...

Страница 32: ...32 OM BPM BPP G Diagrams and Schematics Standing Pilot Ignition System ...

Страница 33: ...______________ Serial No ______________________________ Location _______________________________ Date Purchased _________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call _________________________ Date Maintenance Performed Performed by ...

Страница 34: ...aboratories Inc 333 Pfingsten Road Northbrook Illinois 60062 NSF International 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 34 OM BPM BPP G References Canadian Standards Association 8501 East Pleasant Valley Rd Cleveland Ohio 44131 Z83 11 Gas FoodService Equipment Z223 1 National Fuel Gas Code American National Standards Institute 1403 Broadway New York New York 10018 Canadian Gas...

Страница 35: ...quipment was installed b the original purchaser user has continuously used such Water Treatment System in connection with such Groen Equipment from the date of installation and the commercial purchaser user shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacement recommendations of Groen and otherwise maintained such Oven or Steamer in a...

Страница 36: ...e VIII THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANYIMPLIEDWARRANTYOF MERCHANTABILITYOR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WAR...

Страница 37: ...electronic relay and control boards contained in Groen Convection ComboTM Steamer Ovens or Groen SmartSteamTM Boilerless Steamers or d Vortex Connectionless Steamers Cost of Extended Coverage Five percent 5 0 of the LIST PRICE of the Groen Equipment to be covered by the Limited Extended Warranty for each additional twelve 12 months of limited extended warranty coverage The five percent 5 0 of the ...

Страница 38: ...38 OM BPM BPP G NOTES ...

Страница 39: ...OM BPM BPP G 39 NOTES ...

Страница 40: ...40 OM BPM BPP G 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 groen com PART NUMBER 145339 REV D 2 06 PART NUMBER 145339 REV E 5 08 ...

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