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Model T28523 (Mfd. Since 05/19)

Additional Safety for Grinders

Serious injury or death can occur from impact injuries if grinding wheel breaks apart during 

use. Rotating grinding wheels can easily remove skin, or entanglement/amputation injuries can 

occur from being caught in moving parts or in-running pinch points. Flying sparks can ignite 

explosive or flammable materials. To minimize risk of getting hurt or killed, anyone operating 

machine MUST completely heed hazards and warnings below.

SAFE MOUNTING & WORK AREA. An  unse-
cured  grinder  may  become  dangerously  out  of 
control during operation. Before use, verify grinder 
is FIRMLY secured in a location free of explosive 
or flammable materials.

STARTING GRINDER.  If  a  wheel  is  damaged, 

it  will  usually  fly  apart  shortly  after  start-up.  To 
protect  yourself,  always  stand  to  side  of  grinder 
when turning it 

ON and allow it to run for at least 

one minute before standing in front of it.

VISUAL INSPECTION. Verify that grinding wheels 
are free of cracks, chips, or dents in wheel surface 
before  installing.  Do  not  use  wheel  if  it  has  any 
of  these  problems  or  it  could  break  apart  during 
operation.

RING TEST. Perform  a  "ring  test"  on  grinding 

wheels before installation to ensure they are safe 
to use. A wheel that does NOT pass ring test may 
break or fly apart during operation.

WHEEL SPEED RATING. Wheels operated at a 

faster speed than rated for may break apart dur-
ing operation. Before mounting a new wheel, be 
sure  wheel  RPM  rating  is  equal  or  higher  than 
speed of grinder. Never use unmarked wheels. 

VIBRATING WHEEL. Never  use  a  wheel  that 
vibrates.  Replace  wheel  or  shaft  bearings 
immediately.

SPARK DEFLECTOR GAP.  Keep  gap  between 
end  of  spark  deflector  and  grinding  wheel 
between 

1

8

"  and 

1

4

".  If  the  gap  is  larger,  exces-

sive sparks and abrasives can be expelled toward 
the operator.

SPINDLE NUT. Only  tighten  wheel  spindle  nut 
enough to drive wheel and prevent slippage.

EYE SHIELDS. Place eye shields close to grind-
ing wheel and re-adjust as wheel wears down.

TOOL REST POSITION.  If  tool  rest  is  too  far 
away from wheel, workpiece may be pulled down, 
causing loss of control and pulling your hand into 
grinding  wheel.  Keep  tool  rest  within 

1

8

"  from 

wheel  when  operating.  Replace  grinding  wheel 
when tool rest gap is wider than 

1

8

" and no addi-

tional adjustment can be made.

HAND & WHEEL CONTACT.  Keep  a  firm  grip 
on workpiece and position your hands a safe dis-
tance away when grinding. Anticipate when work-
piece will heat up, and cool it before it becomes 
too  hot  to  hold,  or  use  an  appropriate  clamp. 
Avoid  wearing  gloves  as  they  may  get  caught 
in  grinding  wheel  and  cause  even  more  serious 
entanglement injuries.

WHEEL FLANGES.  Only  use  flanges  included 
with grinder when mounting wheels. Other flang-
es may not properly secure wheel and cause an 
accident. Do not use warped or damaged flanges, 
and  always  use  paper  discs  (blotters)  between 
wheels  and  flanges  to  reduce  risk  of  flanges 
cracking wheel when tightened.

EYE, FACE, & LUNG PROTECTION. Grinding 
ejects  small  particles  at  a  high  rate  of  speed. 
These particles can cause blindness, skin injuries 
or  respiratory  damage.  ALWAYS  wear  approved 
clothing, safety goggles, face shield, and a respi-
rator for type of grinding to be done.

SIDE & TOP GRINDING.  Grinding  on  side  of 
wheels  can  cause  them  to  crack  and  burst—
unless  wheel  is  rated  for  side  grinding.  Grinding 
on  top  of  wheels  greatly  increases  risk  of  work-
piece  kickback.  Always  grind  on  downward  part 
of wheel.

Содержание T28523

Страница 1: ...NUAL For models manufactured since 05 19 COPYRIGHT MAY 2019 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY I...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...h Mounting 13 Assembly 14 Test Run 16 SECTION 4 OPERATIONS 17 Operation Overview 17 Workpiece Inspection 18 Wheel Selection 18 Wheel Care 19 Wheel Inspection 19 Wheel Dressing 20 Wheel Removal Install...

Страница 4: ...between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual updates for free on our web site at www grizzly...

Страница 5: ...ry read this entire manual BEFORE using machine Become familiar with the names and locations of the features shown below to better understand the instructions in this manual Tool Rest Right Tool Rest...

Страница 6: ...contains sparks during grinding B Spark Deflector 1 of 2 Reduces amount of sparks spraying back towards the operator C Safety Shield Acts as a protective barrier against sparks during grinding operati...

Страница 7: ...Height 17 x 15 x 12 in Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 3A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6...

Страница 8: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Страница 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 10: ...immediately SPARK DEFLECTOR GAP Keep gap between end of spark deflector and grinding wheel between 1 8 and 1 4 If the gap is larger exces sive sparks and abrasives can be expelled toward the operator...

Страница 11: ...ndersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requireme...

Страница 12: ...ord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and match...

Страница 13: ...mage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Gri...

Страница 14: ...sake of expediency replacements can be obtained at your local hardware store Box 1 Figure 5 Qty A Grinder Not Shown 1 B Spark Deflectors 2 C Safety Shields w Fasteners 2 D Safety Shield Bracket Right...

Страница 15: ...hop Below is the minimum amount of space needed for the machine Placement Location Bench Mounting Figure 9 Direct Mount setup Machine Base Workbench Lag Screw Flat Washer Another option is a direct mo...

Страница 16: ...acket attached to grinder To assemble grinder 1 Attach spark deflectors to grinder with 4 M5 8 x 10 Phillips head screws with washers see Figure 10 2 Loosen hex bolts attached to underside of safety s...

Страница 17: ...ears adjust the spark deflector closer to the grinding wheel to main tain a gap of 1 8 1 4 see Figure 16 If the gap reaches 1 4 and no additional adjustments can be made replace the grinding wheel Spa...

Страница 18: ...rious injury or death can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is und...

Страница 19: ...grinder Operation Overview The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation so the machine controls compo...

Страница 20: ...Should it break the broken piece may dig into the wheel and cause kickback or severe injury Workpiece Inspection Wheel Selection The Model T28523 only accepts Type 1 wheels with a 5 8 bore Aluminum o...

Страница 21: ...forming a ring test STOP Rated 3500 RPM Make sure your grinder is not faster than the rated RPM of this wheel WARNING Grinding can be dangerous Visually inspect this wheel for cracks nicks chips Type...

Страница 22: ...wheel edge back to a square form Refer to the instructions that accompany your dressing accessory for complete details on how to properly dress the wheel Always adjust tool rest and spark deflector a...

Страница 23: ...now be used If wheel appears to wobble grinder vibrates excessively or any other unsafe condition appears with new wheel stop grinder and refer to Troubleshooting on Page 25 Figure 21 Assembly order...

Страница 24: ...r wheels and discs are hardened steel Cast iron handle provides stabilizing mass for better control Figure 23 Rotary type dressing tools Figure 78 Assortment of basic eye protection Basic Eye Protecti...

Страница 25: ...instructions that accompany your dressing accessory for complete details on how to properly dress a wheel Wheel Dressing Grinding wheels can be easily damaged so it is important to store them properly...

Страница 26: ...tor bearings at fault 5 Motor shaft bent 1 Inspect replace damaged parts tighten if loose 2 Tighten mounting hardware 3 Dress replace grinding wheel 4 Test by rotating shaft rotational grinding loose...

Страница 27: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 28: ...Base Electrical Access Panel Run Capacitor 20uF 300VAC Bk Bk The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the...

Страница 29: ...use damaged grinding wheel Inspect and test to ensure wheel is free from cracks and defects 8 Securely mount machine to stable workbench or stand before starting 9 Disconnect power before changing gr...

Страница 30: ...RING 6024ZZ 12 PT28523012 SAFETY SHIELD CLAMPING PLATE 43 PT28523043 ROTOR 13 PT28523013 SHIELD BRACKET CLAMP 44 PT28523044 STRAIN RELIEF PLATE 14 PT28523014 SAFETY SHIELD W MAGNIFIER LEFT 45 PT285230...

Страница 31: ...for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive...

Страница 32: ......

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