background image

-2-

T10096 Taper Attachment

Installation

To install taper attachment:

1.  DISCONNECT LATHE FROM POWER!

2.  With assistance of a helper and using a 5mm 

hex  wrench,  remove  the  three  cap  screws 
holding the splash guard on the lathe.

3.  Use  a  5mm  hex  wrench  to  remove  three 

cap screws securing rubber chip cover (see 

Figure 3), exposing leadscrew end cap.

5.  With one  hand  ready to  catch  race and ball 

bearing  cage,  use  your  other  hand  to  pull 
leadscrew  end-cap  off  of  leadscrew  (see 

Figure  5).  Leave  inner  set  of  bearings  on 
shaft.

 

Note:  Make sure to keep the correct race 
with its original bearing
, and do not hammer 
on the casting or chisel the races out
. The 
races are merely a loose fit
. If they are dif-
ficult to remove
, be patient and spray some 
penetrating oil into the bore and carefully 
work the race out from the grease suction 
that is holding the race
. You can also soak 
the casting in mineral spirits to break this 
suction
.

Figure 3. Hex screws securing rubber chip 

cover.

6.  Use a #2 Phillips screwdriver to remove eight 

flat  head  screws  and  taper  attachment  top 
plate (see 

Figure 6).

Figure 6. Top plate removal.

4.  Use a 6mm hex wrench to remove two lead-

screw  end-cap  cap  screws.  Use  two  17mm 
wrenches to remove two hex nuts on end of 
leadscrew.  Then  remove  bearing  cap  and 
three-piece thrust bearing (see 

Figure 4).

Hex Screws

Figure 5. End-cap removal.

Inner Bearings

End Cap

Figure 4. Preparing to remove end cap.

Cap Screws

Hex Nuts

Bearing Cap

Содержание T10096

Страница 1: ...fied with the condi tion of your shipment inventory the contents Inventory Figure 1 Qty A Taper Attachment Assembly 1 B Roll Pins 8 5 x 40mm 2 C Cap Screws M10 1 5 x 40mm 4 D Deadman Arm and Deadman 1 Inventory The Model T10096 taper attachment is designed to fit onto Model G0509 and G0509G lathes see Figure 2 The maximum stroke is 300mm and the maximum angle range is 0 to 8 Figure 2 Model G0509G ...

Страница 2: ... or chisel the races out The races are merely a loose fit If they are dif ficult to remove be patient and spray some penetrating oil into the bore and carefully work the race out from the grease suction that is holding the race You can also soak the casting in mineral spirits to break this suction Figure 3 Hex screws securing rubber chip cover 6 Use a 2 Phillips screwdriver to remove eight flat he...

Страница 3: ...shown in Figure 10 Finger tighten first 17mm hex nut onto leadscrew until bearings are slightly preloaded then lock in place with second nut Make sure slide block end cap has no lash or end play 9 Apply a dab of multipurpose grease to brass plug to prevent it from falling out when han dling slide block Note This brass plug prevents the set screw from scoring the main pivot pin when the taper attac...

Страница 4: ...ovetail slide 13 Make sure brass plug is still inside slide block 14 With help of assistant raise and align taper attachment body so slide block drops into slot evenly see Figure 12 15 Use 25 64 or 10mm transfer punch to locate holes to be drilled and tapped for mounting attachment see Figure 12 Once holes have been marked drill with Q drill bit and tap them M10 x 1 5 Figure 12 Taper attachment in...

Страница 5: ...ck cap screws see Figures 17 and 18 One screw is located at each end of taper attachment dovetail 23 Move carriage so taper attachment stops completely at rearmost position see Figure 18 24 Set up a dial indicator see Figure 18 so dial indicator point is against top of dovetailed way 25 Move carriage to other end of way Read dial indicator and note amount of total misalign ment in parallelism betw...

Страница 6: ...led Out Roll Pin Bores Figure 19 Parallelism correction Rotate Slightly 27 When alignment is 0 050 or less retight en cap screws and double check your parallelism 28 Using existing 7 5mm diameter holes in taper attachment housing as drill bit guides see Figure 20 drill two 8mm diameter holes 13mm deep into carriage 29 Position and hammer in directional roll pins so they will permanently lock taper...

Страница 7: ...n clamps against lathe bedway see Figure 21 4 Use a 6mm hex wrench to loosen both dove tail lock cap screws see Figures 22 23 To disable taper attachment 1 DISCONNECT LATHE FROM POWER 2 Use an 8mm hex wrench to loosen both deadman cap screws so deadman can slide on way as carriage is moved 3 Use a 6mm hex wrench to loosen both dove tail lock cap screws 4 Turn taper angle control knob until reachin...

Страница 8: ... Figure 24 Lubrication Vacuum excess metal chips and wipe off the remaining metal coolant and oils with a dry cloth If any coolant sludge has built up use mineral spirits to remove and then relubricate with the same oil you use on your lathe or use G96 Gun Treatment SLIPIT or Boeshield T 9 to prevent surface rust Cleaning Using an oil can with the same oil you use on your lathe ball oilers apply o...

Страница 9: ...T10096 Taper Attachment 9 Main Parts Diagram 1 2 3 4 5 6 7 8 9 16 17 A B C ...

Страница 10: ... 10 T10096 Taper Attachment Slide Block Parts Diagram 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 51 53 52 A ...

Страница 11: ...T10096 Taper Attachment 11 Slide and Deadman Parts Diagram 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 48 B C ...

Страница 12: ...6 11 PT10096011 CAP SCREW M8 1 25 X 20 37 PT10096037 CAP SCREW M6 1 X 30 12 PT10096012 CAP SCREW M10 1 5 X 60 38 PT10096038 WEDGE 13 PT10096013 FLAT WASHER 10MM 39 PT10096039 SUPPORT 14 PT10096014 DEADMAN CLAMP 40 PT10096040 CAP SCREW M6 1 X 20 15 PT10096015 DEADMAN ARM 41 PT10096041 PIN 16 PT10096016 RIVET 2 X 6 42 PT10096042 SET SCREW M8 1 25 X 16 17 PT10096017 SCALE PLATE 43 PT10096043 BRASS AN...

Отзывы: