Grizzly G1033X Скачать руководство пользователя страница 37 | Manualshive

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Model G1033/X/Z (Mfd. Since 02/19)

-35-

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not
start, or power-
supply fuse/breaker
trips immediately
after startup.

1. STOP button depressed/at fault (G1033X).

2. Incorrect power supply voltage or circuit

size.

3. Thermal overload relay has tripped.
4. Power supply circuit breaker tripped or fuse

blown.

5.  Wires loose, broken, or disconnected.
6.  START button switch at fault (G1033X).
7.  ON/OFF switch at fault (G1033, G1033Z).
8.  Centrifugal switch/contact points at fault.

9. Start capacitor at fault.
10. Contactor not energized; has poor

contacts.

11. Motor miswired or at fault.

1. Rotate button head to reset; replace if at fault

(G1033X only).

2. Ensure correct power supply voltage and circuit

size.

3. Reset; adjust trip load dial if necessary; replace.
4. Ensure circuit is sized correctly and free of shorts.

Reset circuit breaker or replace fuse.

5.  Check/fix broken, disconnected, or corroded wires.
6.  Replace switch.
7.  Replace switch.
8.  Adjust/replace centrifugal switch/contact points if

available.

9. Test/replace if at fault.
10. Test all legs for power/replace.

11. Test/repair/replace.

Machine stalls or is
underpowered.

1.  Machine undersized for task.
2.  Workpiece not suitable for machine.
3.  Motor overheated, causing thermal

overload to trip.

4. Belt(s) slipping; oil/grease on belt(s).

5. Dull knives/inserts.

6. Dust collection problem causing internal

components to clog up with shavings.

7. Centrifugal switch/contact points at fault.

8. Run capacitor at fault.
9. Pulley slipping on shaft.

10. Contactor not energized/has poor contacts.
11. Motor bearings at fault.

1.  Reduce feed rate/depth of cut.
2.  Only cut wood/ensure moisture is below 20%.
3.  Allow motor to cool, reset overload if necessary,

and reduce depth of cut.

4. Clean/tension/replace belt(s) (

Page 38); align

pulleys (

Page 45).

5. Sharpen/replace knives (

Page 26), or replace

inserts (

Page 29).

6. Clear blockages in dust chute/ducting, ensure dust

collector is operating efficiently.

7. Adjust/replace centrifugal switch/contact points if

available.

8. Test/repair/replace.
9. Tighten loose pulley; replace pulley/shaft if

damaged.

10. Test all legs for power/replace.
11. Test/repair/replace.

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
replacement parts or additional help with a procedure, call our Technical Support.

Note: Please gather the

serial number and manufacture date of your machine before calling.

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Содержание G1033X

Страница 1: ...EBRUARY 2006 BY GRIZZLY INDUSTRIAL INC REVISED FEBRUARY 2019 JL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC WKBL7969...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...rhead Inserts G1033X 29 SECTION 5 ACCESSORIES 30 SECTION 6 MAINTENANCE 32 Schedule 32 Cleaning Protecting 32 Lubrication 32 SECTION 7 SERVICE 35 Troubleshooting 35 Tensioning Replacing V Belts 38 Sett...

Страница 4: ...achine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check...

Страница 5: ...in this manual To reduce your risk of serious injury read this entire manual BEFORE using machine Return Rollers Table Height Handwheel Gearbox Lifting Bars 2 of 4 Table Locks Control Panel for Magnet...

Страница 6: ...to Figures 1 3 and the following descrip tions to become familiar with the basic controls and components of this machine Understanding these items and how they work will help you understand the rest o...

Страница 7: ...ilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particles toward the dust hood G Outfeed Roller Pulls the workpiece through the planer H Bed Rollers Provide upward pre...

Страница 8: ...d Current Rating 18A 28A 23A Minimum Circuit Size 20A 30A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 Power Cord Gauge 12 AWG 10 AWG 12 AWG Plug Included Yes No Yes Included...

Страница 9: ...Solid N A HSS Single Sided Solid Knife Length 20 N A 20 Knife Width 1 N A 1 Knife Thickness 1 8 N A 1 8 Knife Adjustment Springs or Jack Screws N A Springs or Jack Screws Number of Spirals N A 4 N A...

Страница 10: ...kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL...

Страница 11: ...h moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 12: ...KNIVES INSERTS Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage Always verify knives inserts are secure and properly adjusted before operation KICKBACK K...

Страница 13: ...r loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements Circuit Information A power supply circuit includes all ele...

Страница 14: ...hese grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immediately repla...

Страница 15: ...t 1000 lbs 1 Cleaner Degreaser Page 15 As Needed Disposable Shop Rags As Needed Phillips Screwdriver 2 1 Hex Wrench 6mm 1 Wrench or Socket 18mm 1 Straightedge 4 1 Dust Collection System 1 5 Dust Hose...

Страница 16: ...s M6 1 x 12 Dust Hood 6 I Flat Washers 6mm Dust Hood 6 J Key 4 x 4 x 10 Handwheel 1 K LOW HIGH Direction Label Handwheel 1 L Handwheel Handle Handwheel 1 M Wrenches 10 13 12 14 17 19mm 1 Ea N Hex Nut...

Страница 17: ...Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degrea...

Страница 18: ...ration and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme condition...

Страница 19: ...Thread 3 M8 1 25 x 12 set screws into each extension table at locations shown in Figure 12 Figure 12 Extension table mounting locations G1033 G1033Z x3 x3 G1033X x2 x2 HEAVY LIFT Straining or crushing...

Страница 20: ...lips into inner notches on knife setting jig shaft b Slide 2 knife setting jig feet onto ends of shaft c Snap 2 9mm E clips into outer notches on ends of shaft to secure feet Figure 13 Leveling extens...

Страница 21: ...t an expert or purchase a good dust collection how to book Checking Gearbox Oil Level Before starting your machine for the first time check the gearbox oil level The proper oil level is just even with...

Страница 22: ...ing STOP button try to start machine by pressing the START button The machine should not start If the machine does not start the STOP button safety feature is working correctly Congratulations Test Ru...

Страница 23: ...e your risk from these hazards To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for planing 2 Puts on safety glasses or face shield a r...

Страница 24: ...al components Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and often unpredictable when being cut DO NOT use workpieces with...

Страница 25: ...njury or damage to planer Always true cupped or warped stock on a jointer before planing Below is a list of wood characteristics you may encounter when planing The following descrip tions of defects w...

Страница 26: ...egularly spaced indentations across face of workpiece are caused by excessive out feed roller pressure or excessive feed rate Solution Reduce outfeed roller pressure reduce feed rate Figure 21 Locatio...

Страница 27: ...ble surface If a Rotacator is not available a straightedge and feel er gauges can be used but care must be taken to achieve accurate results NOTICE Bed rollers that are not adjusted to the cor rect he...

Страница 28: ...the knives higher than the cutter head surface refer to distance above Note If you need to replace or sharpen a knife you can remove the knife from the cutter head during Step 4 of the following proc...

Страница 29: ...s and jack screws to adjust the knife height see Figure 25 which one you use is a matter of per sonal preference However if you use the springs you must first remove the jack screws from the cutterhea...

Страница 30: ...are firmly on cutterhead and knife just touches center pad of jig then tighten gib bolts just enough to hold knife in place see Figure 28 Note Do not fully tighten gib bolts yet Figure 28 Example of u...

Страница 31: ...or a vacuum nozzle to clean out cutterhead pocket Figure 31 Example of cutterhead inserts and Torx screws Torx Screw Cutterhead Insert 3 Remove any sawdust or debris from head of insert Torx screw and...

Страница 32: ...for adjusting infeed outfeed rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 For G1033 G1033Z H7769 20 Byrd Sheli...

Страница 33: ...ed cast iron steel parts on machinery SB1365 South Bend Way Oil ISO 68 Engineered for the high pressure exerted on horizontal or vertical ways and slides Protects against rust and corrosion Ensures st...

Страница 34: ...prockets Page 33 Lubricatedrivechainandsprockets Page34 Yearly Change gearbox oil Page 34 Cleaning Protecting Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If a...

Страница 35: ...s on both ends of the rollers Add 2 3 drops of ISO 68 machine oil to the center hole of the four feed roller tension adjustment bolts on top of the head casting as shown in Figure 40 The table rides o...

Страница 36: ...normal break in procedure and will help maxi mize the service life of the machine by flushing away any particles from the break in process Although it is not necessary to remove the drive chain cover...

Страница 37: ...e 11 Test repair replace Machine stalls or is underpowered 1 Machine undersized for task 2 Workpiece not suitable for machine 3 Motor overheated causing thermal overload to trip 4 Belt s slipping oil...

Страница 38: ...snipe is inevitable 1 Lower bed rollers Page 25 2 Shim outfeed extension wing level with main table 3 Raise height of chip breaker Page 39 4 Hold workpiece up slightly as it leaves outfeed end of pla...

Страница 39: ...avy surface or chatter marks across face of board 1 Feeding workpiece too fast 2 Chip breaker or pressure bar set unevenly or not low enough 3 Knives not installed evenly inserts not properly installe...

Страница 40: ...r approximately 16 hours of operation V belts will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V belts Three V belts transfer power from t...

Страница 41: ...using a Rotacator for these adjustments refer to Page 30 If a Rotacator is not available a 6 2x4 cut into two even sized pieces and a feeler gauge set can be used but care must be taken when jointing...

Страница 42: ...viewed from left side of machine Knife at BDC Rotacator Infeed Roller 8 Loosen jam nuts and use set screws on each side of feed roller as shown to adjust height of infeed roller bushing block until R...

Страница 43: ...instructions 4 Lower bed rollers below table surface refer to Bed Roller Height on Page 25 for detailed instructions 5 Place wood blocks along sides of table as illustrated in Figure 55 36 Figure 55 W...

Страница 44: ...roller bushing block see Figure 56 then tighten jam nut Repeat on other side of infeed roller 12 Repeat Steps 10 11 with outfeed roller only adjust the gaps to 0 020 Figure 56 Example of feeler gauge...

Страница 45: ...e bolts then replace belt cover top cover and dust hood Knife Adjusting Feed Roller Spring Tension Items Needed Qty Hex Wrench 5mm 1 Figure 58 Example of feed roller spring tension adjustment screws T...

Страница 46: ...ckback Fingers The anti kickback fingers are an important safety feature of your planer The fingers hang from a rod suspended across the head casting and in front of the infeed roller as shown This de...

Страница 47: ...lubricate chain and sprockets refer to Table Height Chain Sprockets on Page 33 for detailed instructions then re install motor access panel Figure 63 Table height chain on underside of table stand rem...

Страница 48: ...terhead within 0 002 from side to side as illustrated in Figure 64 Figure 64 Side to side parallelism of table and cutterhead Cutterhead Cutterhead Table Table Parallel Parallel Not Parallel Not Paral...

Страница 49: ...uracy of your tests When adjusting the chain sprockets keep in mind that if the chain becomes too loose it will fall off of all the sprockets and returning it to its proper location can be extremely d...

Страница 50: ...ent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Страница 51: ...at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box A 96 98 1 2 T1 2 T3 6 NO14 3 4 T2 4 L1 1 L3 5 NO13 L2 3 5 6 95 18 ARC AMP 26 22 N...

Страница 52: ...l G1033 X Z Mfd Since 02 19 READ ELECTRICAL SAFETY ON PAGE 48 G1033 Electrical Components Figure 68 G1033 motor junction box Figure 69 G1033 start capacitor Figure 67 G1033 magnetic switch with cover...

Страница 53: ...at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box A 96 98 1 2 U 2 T1 W 6 T3 NC22 3 4 V 4 T2 R 1 L1 T 5 L3 NC21 S 3 L2 5 6 95 22 ARC...

Страница 54: ...nce 02 19 READ ELECTRICAL SAFETY ON PAGE 48 G1033X Electrical Components Figure 73 G1033X motor junction box Figure 72 G1033X capacitors Figure 71 G1033X control panel wiring Figure 70 G1033X magnetic...

Страница 55: ...not match your machine Always use the wiring diagram inside the motor junction box A 96 98 1 2 U 2 T1 W 6 T3 NC22 3 4 V 4 T2 R 1 L1 T 5 L3 NC21 S 3 L2 5 6 95 22 ARC AMP 34 28 NO13 NO14 Ground RESET M...

Страница 56: ...el G1033 X Z Mfd Since 02 19 READ ELECTRICAL SAFETY ON PAGE 48 G1033Z Electrical Components Figure 75 G1033Z motor junction box Figure 76 G1033Z capacitors Figure 74 G1033Z magnetic switch with cover...

Страница 57: ...3 13 12 69 216 217 215 111 115 48 50 32 35 39 48 49 49 49 33 34 18 49 51 601V2 606 615 602 602 603 604V2 51 108 112 112 44 14 38 38 95 37 56 15 79 81 114 97V2 82 55 95 86 54 42 23 80 42 41 4 7 77V2 60...

Страница 58: ...THIN 84 P1033084 PULLEY COVER 30 P1033030 OUTFEED ROLLER 85 P1033085 KNOB 5 16 18 D1 3 4 ROUND 32 P1033032 CHIP BREAKER PIVOT ROD M12 1 75 X 25 86 P1033086 SWITCH BRACKET G1033 33 P1033033 EXT RETAINI...

Страница 59: ...P1033507 CAP SCREW M6 1 X 12 605 P1033605 ROLL PIN 6 X 20 508 P1033508 BALL BEARING 6201ZZ 606 P1033606 CHAIN 06B 1 X 67 33 LINKS 509 P1033509 GEAR 47T 607 P1033607 CAP SCREW M6 1 X 10 510 P1033510 GE...

Страница 60: ...Store G1033 G1033Z Stand Motor 15 17 429 413 409 410 410 409 408 404 402 418 420 402 403 403 428 404 411 412 334 332 332 331 419 414V2 414V2 1 414V2 2 G1033Z ONLY 414V2 3 414V2 4 414V2 5 414V2 6 414V...

Страница 61: ...REAR G1033 406 P1033406 SET SCREW M8 1 25 X 12 414V2 10 P1033Z414V2 10 BALL BEARING 6203ZZ REAR G1033Z 407 P1033407 COLLAR 414V2 11 P1033414V2 11 CENTRIFUGAL SWITCH G1033 408 P1033408 ROD END BOLT M1...

Страница 62: ...204 210 207 207 206 335 328 312 311 309 308 307 307 305 303 301 302 325 321 322 323 324 319 320 313 316 326 327 317 318 314 310 310 306 328 329 330 304 336 206 204 204 208 209 202 203 202 203 208 214...

Страница 63: ...P1033318 HEX NUT M10 1 25 211V2 P1033211V2 EXT ROLLER BRACKET V2 03 05 G1033 319 P1033319 SPACER 8 2 X 22 X 3MM 212V2 P1033Z212V2 EXTENSION TABLE ROLLER V2 05 18 G1033Z 320 P1033320 HEX BOLT M8 1 25 X...

Страница 64: ...d outlet 5 Do not wear loose clothing gloves jewelry or other items that can get entangled 6 Do not plane two boards of varying thickness at the same time 7 Never plane material smaller than 6 long or...

Страница 65: ...133 7 14 13 14 13 12 9 15 23 24 47 46 38V2 25 36 35 200 30 33V2 32 98 17 171 73 17 171 172 171 16 41 40 42 44 49 173 179 180 201 91 49 1 49 3 49 2 49 4 43 45 233 60V2 246 58 54 57 53 54 56 5 44 55 48...

Страница 66: ...1 75 24 P1033X024 SPRING PLATE 74 P1033X074 INFEED ROLLER 25 P1033X025 OILER SCREW M22 1 5 75 P1033X075 CHAIN 26 P1033X026 FLAT WASHER 8MM 76 P1033X076 CAP SCREW M8 1 25 X 50 27 P1033X027 CHAIN TENSI...

Страница 67: ...33X101 STEEL BALL 6MM 176 P1033X176 WORM SHAFT 102 P1033X102 OIL SEAL 25 X 47 X 6 177 P1033X177 INT RETAINING RING 32MM 103 P1033X103 BALL BEARING 6204ZZ 178 P1033X178 COLLAR 104 P1033X104 SHIFTER 179...

Страница 68: ...69V5 232 231V2 235 225 226 227 39 223 220 221V2 120 132 121 168 133 133 167 167 182 19 131 19 133 127 126 128 129 130 125 132 237 92 122 222 228 164 191 162 166 165 236 236 163 170 202 203 124 123 39...

Страница 69: ...182 P1033X182 SET SCREW M8 1 25 X 20 NYLOCK 124 P1033X124 HEX NUT M5 8 191 P1033X191 FLAT WASHER 8MM 125 P1033X125 STRAIN RELIEF TYPE 3 M25 1 5 202 P1033X202 PHLP HD SCR M4 7 X 10 126 P1033X126 START...

Страница 70: ...r Parts Store G1033X Table Base 189 188 108 109 107 108 107 109 119 119 183 184 185 186 187 190 153 239 140 141 230 108 135 137 136 138 145 144 150 152 151 149 154 160 156 240 158 244 135 243 134 113...

Страница 71: ...3X161 PHLP HD SCR M5 8 X 8 134 P1033X134 HEX BOLT M12 1 75 X 50 183 P1033X183 HEX WRENCH 3MM 135 P1033X135 LEADSCREW NUT 15 5 X 41 5 184 P1033X184 HEX WRENCH 4MM 136 P1033X136 LEADSCREW M10 X 1 25 X 4...

Страница 72: ...ng 7 Never cut deeper than 1 8 on a single pass 8 Never plane material smaller than 7 long 3 4 wide or 1 4 thick 9 Do not allow hands or clothing to get pulled into cutting area while feeding workpiec...

Страница 73: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 74: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 75: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 76: ......

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