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Model G0895 (Mfd. Since 01/20)

  

WEARING PROPER APPAREL.  Do  not  wear 
clothing,  apparel  or  jewelry  that  can  become 
entangled  in  moving  parts.  Always  tie  back  or 
cover long hair. Wear non-slip footwear to reduce 
risk of slipping and losing control or accidentally 
contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery 
operations  may  cause  cancer,  birth  defects,  or 
long-term  respiratory  damage.  Be  aware  of  dust 
hazards  associated  with  each  workpiece  mate-
rial. Always wear a NIOSH-approved respirator to 
reduce your risk.

HEARING PROTECTION.  Always  wear  hear-
ing  protection  when  operating  or  observing  loud 
machinery.  Extended  exposure  to  this  noise 
without  hearing  protection  can  cause  permanent 
hearing loss.

REMOVE ADJUSTING TOOLS.  Tools  left  on 
machinery  can  become  dangerous  projectiles 
upon startup. Never leave chuck keys, wrenches, 
or  any  other  tools  on  machine.  Always  verify 
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use 
this  tool  for  its  intended  purpose—do  not  force 
it  or  an  attachment  to  do  a  job  for  which  it  was 
not designed. Never make unapproved modifica-
tions—modifying  tool  or  using  it  differently  than 
intended may result in malfunction or mechanical 
failure that can lead to personal injury or death!

AWKWARD POSITIONS.  Keep  proper  footing 
and balance at all times when operating machine. 
Do not overreach! Avoid awkward hand positions 
that  make  workpiece  control  difficult  or  increase 
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and 
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce 
accidental  contact  with  moving  parts  or  flying 
debris.  Make  sure  they  are  properly  installed, 
undamaged,  and  working  correctly  BEFORE 
operating machine.

FORCING MACHINERY. Do not force machine. 
It  will  do  the  job  safer  and  better  at  the  rate  for 
which it was designed.

NEVER STAND ON MACHINE.  Serious  injury 
may  occur  if  machine  is  tipped  or  if  the  cutting 
tool is unintentionally contacted. 

STABLE MACHINE. Unexpected movement dur-
ing  operation  greatly  increases  risk  of  injury  or 
loss of control. Before starting, verify machine is 
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult 
this owner’s manual or the manufacturer for rec-
ommended  accessories.  Using  improper  acces-
sories will increase the risk of serious injury.

UNATTENDED OPERATION. To  reduce  the 
risk  of  accidental  injury,  turn  machine 

OFF  and 

ensure  all  moving  parts  completely  stop  before 
walking  away.  Never  leave  machine  running 
while unattended. 

MAINTAIN WITH CARE. Follow all maintenance 
instructions  and  lubrication  schedules  to  keep 
machine  in  good  working  condition.  A  machine 
that  is  improperly  maintained  could  malfunction,  
leading to serious personal injury or death. 

DAMAGED PARTS.  Regularly  inspect  machine 
for  damaged,  loose,  or  mis-adjusted  parts—or 
any  condition  that  could  affect  safe  operation. 
Immediately  repair/replace  BEFORE  operating 
machine. For your own safety, DO NOT operate 
machine with damaged parts!

MAINTAIN POWER CORDS. When  disconnect-
ing  cord-connected  machines  from  power,  grab 
and pull the plug—NOT the cord. Pulling the cord 
may  damage  the  wires  inside.  Do  not  handle  
cord/plug with wet hands. Avoid cord damage by 
keeping it away from heated surfaces, high traffic 
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES.  If  at  any  time 
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our 
Technical Support at (570) 546-9663.

Содержание G0895

Страница 1: ...nufactured since 01 20 COPYRIGHT DECEMBER 2019 BY GRIZZLY INDUSTRIAL INC REVISED APRIL 2020 AI WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...Verifying Parameters 28 SECTION 4 OPERATIONS 29 Operation Overview 29 Workpiece Inspection 30 Choosing Cutter 30 Changing Cutter 31 Securing Workpieces 32 Using a Spoilboard 34 Adjusting Axis Position...

Страница 4: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Страница 5: ...ecome familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Electrical Cabinet Gantry Gantry Support Spindle Motor E Stop...

Страница 6: ...to hold workpiece to table H Vacuum Pump Filter Cleans air as it is pulled through vacuum pump motor Figure 3 Vacuum pump G H Vacuum Table Components Refer to the following figures and descriptions to...

Страница 7: ...alve indicate zone controlled by corresponding valve Figure 4 Vacuum valves at rear of machine I J Vacuum Plug Keeps debris out of unused ports Remove plug when using port in that vacuum zone K Vacuum...

Страница 8: ...7 Z 0 or 8 Sets work origin of Z axis see Page 37 Input for 8 HOME or 9 Returns all axes to home position see Page 36 Input for 9 HIGH LOW or 0 In manual mode selects high or low speed for axis movem...

Страница 9: ...Flutes CNC Computer numerical control Manufacturing controlled by a computer via coded instructions Climb Cut Cut that occurs when the rotation of the cutter moves in same direction as the workpiece C...

Страница 10: ...ning times Rough Cut A 3D toolpath where the initial cut is designed to remove unwanted material leav ing a rough contour Soft Limits Axis limits imposed by the work space boundaries and based on cont...

Страница 11: ...ight Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 20A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included No Recommended Power Cord S Type 3 Wir...

Страница 12: ...in Table Information Table Length 120 1 4 in Table Width 53 3 4 in Number of Vacuum Zones 6 Other Related Information Number of Dust Ports 1 Dust Port Size 4 in Number of Leveling Feet 8 Collet Type...

Страница 13: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Страница 14: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 15: ...You can be seriously injured or killed by getting clothing jewelry or long hair entangled with rotating cutter spindle You can be severely cut or have fingers amputated from contact with rotating cut...

Страница 16: ...f the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the powe...

Страница 17: ...ed into a matching receptacle outlet that is prop erly installed and grounded in accordance with all local codes and ordinances see figure below Nominal Voltage 220V 230V 240V Cycle 60 Hz Phase 3 Phas...

Страница 18: ...op which can damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller siz...

Страница 19: ...need to return your machine later Unpacking Description Qty Level 1 Safety Glasses for each person 1 Open End Wrench 8mm 4 Hex Wrench 4mm 4 Dust Hose 4 4 Hose Clamps 4 2 Plumber s Tape As Needed Fork...

Страница 20: ...Collet 1 2 1 H Spindle Nut 1 I Dust Shoe 1 J Cap Screw M5 8 x 30 1 K Dust Shoe Bracket 1 L Hex Nut M5 8 1 M Gasket Tube 68 ft N Open End Wrench 30 32mm 1 O ER32 Collet Wrench 1 P USB Cable 1 Q T Slot...

Страница 21: ...x 100 6 Box 3 Figure 14 Qty Z Vacuum Pump 1 AA Vacuum Filter 1 AB Threaded Pipe 11 2 IPS 1 AC Threaded Pipe 2 IPS Short 1 AD Threaded Pipe 2 IPS Long 1 AE 90 Elbow Fitting 1 AF Reducer Fitting 1 AG St...

Страница 22: ...ysical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environmen...

Страница 23: ...blocks around machine base 3 Lift machine by lift beams on underside of machine body see Figure 16 with forklift or hoist Only lift machine enough to clear pallet then move pallet out of the way 5 Co...

Страница 24: ...o prevent gradual warping of the table and frame machine MUST be leveled from side to side and from front to back on both ends Check the table and frame 24 hours after installation two weeks after tha...

Страница 25: ...g 2 IPS threaded pipe see Figure 22 2 Connect adapter bushing to vacuum pump inlet see Figure 22 3 Lay vacuum filter on side and connect top port of vacuum filter to 2 IPS straight fitting see Figure...

Страница 26: ...ar basis can result in perma nent respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system 2 Fit 4 dust hose over dust shoe as shown in Figure...

Страница 27: ...se an electrician or a qualified ser vice personnel to ensure a safe power connection Before the machine can be connected to the power source an electrical circuit must be made available that meets th...

Страница 28: ...he problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help The test run consists of verifying the following 1 the vacuum pump is wired corre...

Страница 29: ...to start machine by pressing the ON OFF button The machine should not start If the machine does not start the safety feature of the EMERGENCY STOP button is working correctly Congratulations The Test...

Страница 30: ...ome Setup Home Speed X Equival 6000 000 Y Equival 6000 000 Z Equival 6000 000 Set Home Direction X Equival Neg Y Equival Neg Z Equival Pos Max Speed Limit Z Speed Limit Dir 3000 00 Dir 1800 00 X Speed...

Страница 31: ...and return to position defined by G code Operation Overview The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operati...

Страница 32: ...ss stone tile etc cutting these materials with this machine may lead to injury or damage Foreign Objects Nails staples dirt rocks tramp metal and other foreign objects are often embedded in wood While...

Страница 33: ...rd force of the opera tion will chip and fray the top surface of the workpiece Down cut bits leave a smooth finish on the top of the workpiece but press ing chips down creates more heat during the cut...

Страница 34: ...ethod must be used to secure it Using Vacuum Table Securing Workpieces The G0895 comes with a vacuum table that has 6 vacuum zones separated by T slots Workpieces with a wide range of shapes and sizes...

Страница 35: ...is properly secured by vacuum system with enough strength to withstand cutting forces If workpiece is not well secured repeat Steps 1 6 If workpiece is still not secure use hold down clamps to augmen...

Страница 36: ...bberized paint Note Spoilboards can be resurfaced and reused until thickness is reduced to approxi mately 1 4 or less Preparing a Vacuum Spoilboard Items Needed Qty MDF 3 4 sized for table or workpiec...

Страница 37: ...ld remove 1mm of material over four passes TRatio defines the stepover which is the amount of overlap the cutting tool makes per pass 5 Press OK after all parameters have been saved to start the mill...

Страница 38: ...s Changing Axis Movement Speed 1 Press MODE to toggle between Continuous Step and Distance modes In Continuous mode press and hold axis movement buttons to move axes Release button to stop movement In...

Страница 39: ...be set in relation to either the table surface or the workpiece surface but it must cor respond to what is established in the G code If this is not done properly the cutter may crash into the materia...

Страница 40: ...e code differently and some operations require a human eye to find the most efficient meth od Learning where code can be improved is a matter of practice and experience 5 Export G code to USB drive in...

Страница 41: ...1 stopped to 1 0 full speed Press STOP to completely stop operation Choose between Save break to save breakpoint to return to later or Discard break to stop operation without saving Resume saved proc...

Страница 42: ...single button commands on the control ler but some advanced features require multi button commands to access Using Advanced Controls Advanced tool functions are accessed through the advanced processi...

Страница 43: ...lear Safety Glasses T20452 Kirova Anti Reflective S Glasses T20456 DAKURA Safety Glasses Black Clear T20451 T20452 T20502 T20503 T20456 Figure 43 C1921 Router Bit Set for Sign Making Cutters C1921 Rou...

Страница 44: ...ne Dust Collector This compact unit features an impressive 868 CFM and up to 9 7 of static pressure perfect for handling up to two large machines at once The 20 gallon collection drum with quick relea...

Страница 45: ...includes the superior friction reducing compound Moly D to maximize compo nent life and minimize wear Figure 48 T27914 ISO 68 Moly D Machine and Way Oil H3473 Static Phase Converter 6 10 HP This stat...

Страница 46: ...oiler Clean vacuum dust buildup in T slots Inspect spoilboard for defects and flatness Monthly Check Inspect wiring connections for loose wires Annual Maintenance Check level frame and table Schedule...

Страница 47: ...lace if at fault 7 Test repair replace Machine stalls or is underpowered 1 Dull cutter or incorrect cutter type for task 2 Machine undersized for task 3 Spindle jammed 4 Incorrect power supply voltage...

Страница 48: ...Revise toolpath 4 Verify machine parameters Page 28 5 Set correct coordinates in CAM software Controller not processing correctly 1 Incompatible file 2 Electrical interference 3 Incorrect machine par...

Страница 49: ...cuit board 2 Use correct power supply High voltage may damage controller replace if needed 3 Inspect clean plugs and sockets and retry Replace if bad 4 Replace controller Controller screen is blank fl...

Страница 50: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 51: ...N8 GND L1 L2 L3 L1C L2C B1 B2 1 2 1 CHARGE 2 5 6 U V W CN1 CN7 CN3 CN2 CN8 GND Y4 Y3 AC 220V Leakage Protector Insurance L N L N L N Delta MS300 Spindle Inverter HSD Spindle 6 1hp M M M M M 24V Power...

Страница 52: ...LECTRICAL SAFETY ON PAGE 48 Electrical Components Figure 51 Servo drivers Figure 54 VFD and power supply Figure 55 RichAuto controller Figure 52 Breakers Figure 53 Front view of electrical cabinet Fig...

Страница 53: ...EX NUT M20 2 5 5 P0895005 RACK 19 2 P0895019 2 FLAT WASHER 20MM 6 P0895006 SIDE PANEL LEFT FRONT 20 P0895020 DUST COVER 7 P0895007 SIDE PANEL LEFT REAR 21 P0895021 VACUUM HOSE 2 8 P0895008 CAP SCREW M...

Страница 54: ...visit our Parts Store 123 124 125 126 128 129 150 152 130 139 149 146 131 132 133 134 148 148 135 140 144 145 101 102 103 104 105 106 107 108 158 109 110 111 112 113 114 115 116 117 118 119 120 122 13...

Страница 55: ...113 SPINDLE COVER LOWER 142 4 P0895142 4 HEX NUT M5 8 114 P0895114 SPINDLE COVER UPPER 143 P0895143 COUPLER 115 P0895115 CAP SCREW M5 8 X 20 144 P0895144 CABLE CARRIER 116 P0895116 X AXIS MOUNT 145 P0...

Страница 56: ...02 SERVO MOTOR YASKAWA SGD7S 7R6A00A 211V2 P0895211V2 CONTACTOR LC1R2510 V2 01 20 203 P0895203 BRAKE RESISTANCE 200W 212V2 P0895212V2 TERMINAL BAR 4P V2 01 20 204 P0895204 FAN SUNON 2122HSL 213V2 P089...

Страница 57: ...RPM X and Y Travel Speeds 1500 IPM Z Travel Speeds 400 IPM Weight 2315 lbs 1 Read and understand owner s manual before operating 2 Only properly trained personnel should operate CNC machine 3 Always w...

Страница 58: ...ABEL 317 P0895317 VACUUM ZONE LABEL BOTTOM LEFT 307 P0895307 DISCONNECT POWER LABEL 318 P0895318 VACUUM ZONE LABEL BOTTOM CENTER 308 P0895308 GRIZZLY COM LABEL SMALL 319 P0895319 VACUUM ZONE LABEL BOT...

Страница 59: ...for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive...

Страница 60: ......

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