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Model G0869/G0870 (Mfd. Since 01/19)

-49-

Machine Operation

Symptom

Possible Cause

Possible Solution

Rip fence does not 
move smoothly.

1.  Fence lock lever engaged/partially 

engaged.

2.  Rip fence front/rear rack & pinion dirty or 

sticky.

3.  Rails dirty or sticky.

1.  Disengage fence lock lever (

Page 5).

2.  Clean rip fence front/rear rack & pinion.

3.  Clean and wax rails.

Material moves 
away from fence 
when ripping.

1.  Improper feeding technique.

1.  Learn/use proper feeding technique.

Blade not parallel 
with miter slot.

1.  Blade warped/damaged/dull.

1.  Replace blade (

Page 27).

Blade tilt does not 
stop at 45°/90°.

1.  45°/90° blade tilt stop out of adjustment. 

Sawdust built up in/on trunnions.

1.  Adjust 45°/90° stop (

Page 50). Remove sawdust 

from trunnions. Clean and re-lubricate as 
necessary.

Blade hits table 
insert when tilting 
to 45°.

1.  Sawdust/debris stuck in trunnion slides.
2.  Blade incorrectly installed.

1.  Clean sawdust or debris out of trunnion slides.
2.  Correctly install blade (

Page 27).

Board binds or 
burns when feeding 
through table saw.

1.  Blade warped/damaged/dull.
2.  Too many teeth on blade for cutting type.
3.  Riving knife or spreader not correctly 

aligned with blade.

1.  Replace blade (

Page 27).

2.  Change blade to one with fewer teeth.
3.  Adjust riving knife or spreader into alignment with 

blade (

Page 52).

Blade too close to 
insert.

1.  Blade or arbor washers incorrectly installed 

on arbor.

1.  Verify blade and arbor washers are correctly 

installed in the required positions.

Blade will not move 
up or down.

1.  Set screw on pinion gear is loose or 

missing.

1.  Tighten or replace set screw.

Too much sawdust 
blown back toward 
operator.

1.  Blade guard removed.

2.  Too many air leaks in cabinet for proper 

dust collection.

3.  Dust collection system clogged or lacks 

required CFM at machine.

1.  Re-install blade guard for maximum safety and dust 

control (

Page 28).

2.  Seal leaks in cabinet or around blade guard dust 

port.

3.  Remove clog; revise ducting layout for improved 

suction; use a different dust collector.

Workpiece catches 
on table/dado insert 
or table throat 
during cutting 
operation.

1.  Table/dado insert out of adjustment.

1.  Adjust table/dado insert so it is perfectly flush with 

table surface (

Page 54).

Содержание G0869

Страница 1: ...NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC WK20119 PRINTED IN TAIWAN V1 01 19 MODEL G0869 G0870 PORTABLE TABLE SAWS OWNER...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...5 Blade Selection 25 Blade Installation 27 Blade Guard Assembly 28 Riving Knife 31 Ripping 32 Crosscutting 33 Miter Cuts 33 Blade Tilt Bevel Cuts 34 Dado Cutting 34 Rabbet Cutting 36 SECTION 5 SHOP MA...

Страница 4: ...write down the Manufacture Date and Serial Number from the machine ID label see below This information is required for us to provide proper tech support and it helps us determine if updated documenta...

Страница 5: ...guard and spreader for every operation for which it can be used including all through sawing c Keep hands out of the line of saw blade d Use a push stick when required e Pay particular attention to in...

Страница 6: ...d allow blade tilt adjustment move left to secure setting Note Blade tilt is adjusted manually by moving blade height handwheel left or right when lock lever is in unlocked position see Page 34 for mo...

Страница 7: ...et to desired width of finished workpiece J Fence with Narrow Rip Attachment Supports long edge of workpiece during rip cuts Narrow rip attachment pivots down to allow narrow rip cuts with blade guard...

Страница 8: ...the table surface Refer to Page 39 for more details Kerf The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation Kickback An event in which the workpiec...

Страница 9: ...bs Length x Width x Height 31 x 30 x 17 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Po...

Страница 10: ...th 25 3 4 in Fence Size Width 1 in Fence Size Height 2 3 8 in Fence Rail Type Aluminum Fence Rail Length 26 3 8 in Fence Rail Width 1 1 2 in Fence Rail Height 1 1 4 in Miter Gauge Information Miter Ga...

Страница 11: ...x Width x Height 31 x 30 x 24 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord I...

Страница 12: ...Width 1 in Fence Size Height 2 3 8 in Fence Rail Type Aluminum Fence Rail Length 26 3 8 in Fence Rail Width 1 1 2 in Fence Rail Height 1 1 4 in Miter Gauge Information Miter Gauge Slot Type T Slot Mi...

Страница 13: ...kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTA...

Страница 14: ...ith moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bet...

Страница 15: ...tions in this manual CUTTING CORRECT MATERIAL Cutting metal glass stone tile etc increases risk of operator injury due to kickback or flying particles Only cut natural and man made wood products lamin...

Страница 16: ...hrough cut Making a deep non through cut will greatly increase the chance of kickback Preventing Kickback Statistics show that most common acci dents among table saw users can be linked to kickback Ki...

Страница 17: ...ning at the same time con sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation For your own safety and protection of property consult an electricia...

Страница 18: ...Plug Neutral Hot When using extension cords make sure the cords are rated for outdoor use Outdoor use cords are marked with a W A or a W to signify their rat ing Always check to make sure that the ex...

Страница 19: ...packaged for safe transport When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IM...

Страница 20: ...eplace them or for the sake of expediency replacements can be obtained at your local hardware store Table Saw Box Figures 6 8 Qty A Table Saw Unit Not Shown 1 B Blade Guard 1 C Spreader 1 D Pawl Assem...

Страница 21: ...achine Placement Location Assembly Assembly of Model G0869 G0870 consists of installing the fence table extension and blade guard spreader with anti kickback pawls Additionally the roller stand that c...

Страница 22: ...extension shaft as shown in Figure 13 Insert Spreader Here Holes In Spreader Figure 15 Spreader mounting location Figure 13 Installing cotter pin on one of two table extension shafts inside saw cabine...

Страница 23: ...button head cap screws and 4 M8 1 25 lock nuts see Figure 18 Figure 18 Roller stand assembly x 2 x 4 x 2 Left Handle Right Handle Assembling Roller Stand G0870 Mounting Table Saw to Roller Stand G087...

Страница 24: ...he machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help The Test Run consists of verifying t...

Страница 25: ...type of machine WE STRONGLY RECOMMEND that you seek additional training outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in...

Страница 26: ...increases the risk of kickback and yields poor results Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and may move unpredictabl...

Страница 27: ...ll hook angle and a shallow gullet Alternate Top Bevel This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s recommendations to ensure safe and effici...

Страница 28: ...Thin Kerf Blade A blade with thinner kerf than a standard blade Since the spreader riving knife included with this table saw is sized for standard blades thin kerf blades cannot be used on this saw u...

Страница 29: ...power to saw before changing blades Since blade is sharp use extra care and wear gloves when installing it 4 While pressing arbor lock use included arbor wrench to loosen and remove arbor nut flange...

Страница 30: ...l contact and contains flying wood chips To ensure that the guard does its job effectively the guard must always be in the downward posi tion against the table during idle operation and the hinge mech...

Страница 31: ...are concerned about them scratching a delicate workpiece or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control Use your best judgment before rem...

Страница 32: ...he blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts Because the blade guard is provided to decrease your risk of injury it should not be u...

Страница 33: ...ks in the same manner as the spreader on the blade guard assembly It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and caus ing kickback The key differ...

Страница 34: ...onal injury or death Turn saw OFF and allow blade to come to a complete stop before removing cutoff piece Failure to follow this warning could result in severe lacerations or amputation Serious injury...

Страница 35: ...e Figure 42 Typical crosscutting operation Crosscutting Miter Cuts A miter is an angled crosscut Miters are usually cut in the same manner as crosscuts using the miter gauge and a predetermined mark o...

Страница 36: ...ff with the workpiece stuck halfway through the cut Note You MUST use a dado insert for this opera tion This item does not come with model G0869 G0870 however it can be purchased as an after market ac...

Страница 37: ...dado length of a workpiece If dadoing across workpiece use miter gauge and carefully line up desired cut with dado blade To reduce kickback DO NOT use fence in combination with miter gauge 4 Reconnec...

Страница 38: ...cutting operation on other side of dado as shown in Figure 48 8 Make additional cuts see Figure 49 in cen ter of dado to clear out necessary material Dado is complete when channel is complete ly clear...

Страница 39: ...peration as shown in Figure 51 Cutting Rabbets with a Standard Blade A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very...

Страница 40: ...ure 53 adjust saw blade height to inter sect with first cut then perform second cut to complete rabbet DO NOT place a tall board on edge to per form a rabbet cut with a standard blade Workpieces that...

Страница 41: ...tructions on clamping Easily made from scrap stock featherboards provide an added degree of protection against kickback especially when used together with push sticks They also maintain pressure on th...

Страница 42: ...Slot Side View Wing Nut Miter Bar Featherboard Flat Head Screw Flat Washer Figure 57 Assembling miter slot featherboard components Note The routed slot countersink hole and flat head screw are essent...

Страница 43: ...Mounting Featherboards w Clamps 4 Secure featherboard to table with a clamp 5 Check featherboard by pushing it with your thumb to ensure it is secure If featherboard moves tighten clamp more 6 Option...

Страница 44: ...Stick Push Stick Prohibition Zone Store Push Stick Here for Easy Access Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick...

Страница 45: ...fingers Using a Push Block A push block can be used in place of or in addi tion to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm d...

Страница 46: ...aining control of the workpiece against the table and fence An absolute necessity when running narrow stock Durable handle is designed for maximum control Measures 131 2 overall Figure 66 G0871 Roller...

Страница 47: ...nd sharpen one blade instead of 3 24T rip 50T combination and 80T crosscut 5 8 arbor 1 8 kerf G2795 10 x 24T Stack Dado Set These are some of the finest precision dado heads available Put them to work...

Страница 48: ...dental startup always disconnect machine from power before adjustments maintenance or service Cleaning Protecting Cleaning the Model G0869 G0870 is relatively easy Vacuum excess wood chips and sawdust...

Страница 49: ...Front Trunnion Slide Figure 74 Close up of rear trunnion slide Rear Trunnion Slide Clean away any built up grime and debris from the rack pinion assemblies see Figures 76 78 with a wire brush rags an...

Страница 50: ...2 Test for good contacts correct the wiring 3 Test replace switch 4 Test repair replace Machine stalls or is underpowered 1 Feed rate cutting speed too fast 2 Workpiece material unsuitable for machin...

Страница 51: ...when feeding through table saw 1 Blade warped damaged dull 2 Too many teeth on blade for cutting type 3 Riving knife or spreader not correctly aligned with blade 1 Replace blade Page 27 2 Change blade...

Страница 52: ...ment screw moving pointer with your fingers then tightening screw Figure 79 Checking blade at 90 Table 90 Square Blade If blade is not 90 to table you will need to adjust 90 stop cam Proceed to Step 4...

Страница 53: ...cam in similar manner as adjusting 90 stop cam see Steps 4 9 of Setting 90 Stop Cam starting on Page 50 5 Loosen stop cam adjustment screw see Figure 82 just enough so cam can be rotat ed without it...

Страница 54: ...The blade guard spreader and riving knife must be aligned with the blade when installed If the spreader or riving knife is not aligned with the blade then the workpiece will before forced side ways d...

Страница 55: ...knife is still not in align ment zone continue adjusting set screws on mounting block as necessary to cor rectly position spreader riving knife 6 Tighten 2 cap screws on mounting block to secure spre...

Страница 56: ...Figure 87 Fence indicator window Screws Indicator Window Table Dado Insert Adjustment The table dado insert must sit perfectly flush with the table to provide a smooth continuous surface for the work...

Страница 57: ...ard it is pushed Replace the carbon brushes part number P0869133 14 for G0869 or P0870133 14 for G0870 at the same time when the motor no lon ger reaches full power or when the brushes mea sure less t...

Страница 58: ...rent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverter...

Страница 59: ...RING JUNCTION BOX WIRING JUNCTION BOX COVER VIEWED FROM BEHIND UNIVERSAL MOTOR 120V The machine wiring shown here is current at the time of printing but it may not match your machine Always use the wi...

Страница 60: ...6 Electrical Components Figure 90 Wiring junction box with cover removed Figure 94 Potentiometer B10K Figure 92 ON OFF switch KEDU KJD17B 120V Figure 91 Main circuit board wiring Figure 93 Motor wirin...

Страница 61: ...14 15 14 13 16 11 12 89 3 1 3 5 3 2 11 2 11 2 1 2 4 2 6 2 5 2 8 2 7 2 9 2 2 2 10 2 9 2 6 2 8 2 5 2 2 12 2 3 2 2 2 12 2 3 35 1 35 2 35 3 35 4 35 2 35 3 35 4 35 5 35 6 35 5 35 6 35 22 28 22 28 22 28 22...

Страница 62: ...T REAR 7 P0869007 LOCK NUT M5 8 26 P0869026 CAP SCREW W WASHERS M6 1 X 15 8 P0869008 RAIL FRONT 27 P0869027 TRUNNION 9 P0869009 FENCE SCALE INDICATOR 28 P0869028 MOUNTING PLATE 10 P0869010 PHLP HD SCR...

Страница 63: ...2 133 5 133 7 133 6 133 4 133 3 133 1 133 8 133 9 133 11 133 10 133 12 133 22 133 25 133 15 133 15 133 14 133 16 133 14 133 26 133 18 133 16 133 17 122 134 147 176 177 178 183 172 171 169 180 182 191...

Страница 64: ...69171 ROLL PIN 4 X 25 133 18 P0869133 18 PHLP HD SCR W WASHERS M5 8 X 35 172 P0869172 BUSHING 133 22 P0869133 22 PHLP HD TAP SCR W WASHER M5 X 60 173 P0869173 GEAR CASE COVER 133 25 P0869133 25 STRAIN...

Страница 65: ...216 P0869216 HEX BOLT M6 1 X 40 239 P0869239 SWITCH BOX 217 P0869217 CORD ROUTING CLAMP 240 P0869240 TAP SCREW M4 X 16 218 P0869218 TAP SCREW M4 X 12 241 P0869241 STRAIN RELIEF TYPE 1 5 8 219 P086921...

Страница 66: ...69303 BLADE GUARD COVER LEFT 317 P0869317 LOCATING PIN 5 25 X 10 5 X 16 304 P0869304 O RING 5 65 X 2 P6 318 P0869318 ANTI KICKBACK PAWL RELEASE PIN 305 P0869305 BLADE GUARD PIVOT BLOCK 319 P0869319 CO...

Страница 67: ...D BODY 416 P0870416 E CLIP 7MM 404 P0870404 STAND LEG BRACKET 417 P0870417 COMPRESSION SPRING 0 8 X 9 3 X 18 405 P0870405 BUTTON HD CAP SCR M8 1 25 X 40 418 P0870418 RUBBER FOOT M8 1 25 X 20 406 P0870...

Страница 68: ...rrent Rating 15A Max Blade Size 10 x 5 8 Arbor Req Blade Kerf Thickness 0 118 Arbor Speed Range 2000 4000 RPM Max Rip Capacity 28 Max Depth of Cut 90 3 1 8 Max Depth of Cut 45 2 1 4 Max Dado Width 13...

Страница 69: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 70: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 71: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 72: ......

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