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Model G0860/G0861/G0862 (Mfd. Since 10/18)

Site Considerations

Figure 7. Minimum working clearances.

31"

54"

27½"

44"

G0860
G0861

G0862

Weight Load

Refer to the

Machine Data Sheet for the weight

of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.

Space Allocation

Consider  the  largest  size  of  workpiece  that  will
be  processed  through  this  machine  and  provide
enough space around the machine for adequate
operator  material  handling  or  the  installation  of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance  and  service  described  in  this  manual.

See below for required space allocation.

Physical Environment

The  physical  environment  where  the  machine  is
operated is important for safe operation and lon-
gevity  of  machine  components.  For  best  results,
operate this machine in a dry environment that is
free  from  excessive  moisture,  hazardous  chemi-
cals,  airborne  abrasives,  or  extreme  conditions.
Extreme conditions for this type of machinery are
generally  those  where  the  ambient  temperature
range  exceeds  41°–104°F;  the  relative  humidity
range  exceeds  20%–95%  (non-condensing);  or
the  environment  is  subject  to  vibration,  shocks,
or bumps.

Electrical Installation

Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

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Содержание G0860

Страница 1: ...ION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 19907KB PRINTED IN TAIWAN V1 12 18 MODEL G0860 G0861 G0862 CYCLONE DUST COLLECTORS OWNE...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ION 4 DESIGNING THE SYSTEM 28 General 28 Duct Material 28 System Design 30 System Grounding 36 SECTION 5 OPERATIONS 37 Operation Overview 37 General Operation 37 Using Controls 38 SECTION 6 ACCESSORIE...

Страница 4: ...e you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our w...

Страница 5: ...uld result in serious per sonal injury damage to equipment or poor work results Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of fami...

Страница 6: ...t need to be aimed at the control box to operate A Filter Cleaning Handle Turns paddles inside canister filter to clean filter and help maintain good air flow B Control Box Controls motor operation wi...

Страница 7: ...verload Protection Motors Main Horsepower 1 5 HP Phase Single Phase Amps 15A Speed 3450 RPM Type TEFC Capacitor Start Induction Power Transfer Direct Drive Bearings Shielded Permanently Lubricated Cen...

Страница 8: ...er Bag Diameter 20 Filter Bag Length 23 Collection Drum Bag Diameter 30 39 Collection Drum Bag Length 41 56 Canister Filter Information Number of Canister Filters 1 Filtration Rating 1 Micron Canister...

Страница 9: ...op kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MEN...

Страница 10: ...t with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and...

Страница 11: ...contain fire suppression system or have fire extinguisher nearby STATIC ELECTRICITY To reduce risk of fire or explosions caused by sparks from static electricity ground all ducting using grounding wir...

Страница 12: ...ircuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For you...

Страница 13: ...ion cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and...

Страница 14: ...result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that...

Страница 15: ...ondition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size G0861 12 AWG Minimum Gauge Size G0862 10 AWG Maximum Length...

Страница 16: ...sues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZ...

Страница 17: ...ore Boxed Inventory Figure 5 Qty A Intake Barrel 1 B Impeller Housing 1 C Cyclone Funnel 1 D Drum Lock Handle 1 E Collection Drum Lid w Ground Wire 1 F Control Box w RF Receiver Unit and Remote Contro...

Страница 18: ...AC Flange Bolts 5 16 18 x 1 2 24 AD Button Head Cap Screws 5 16 18 x 3 4 16 AE Hex Nuts 5 16 18 4 AF Flange Nuts 5 16 18 12 AG Flange Screw 10 24 x 3 8 1 AH Phillips Head Screws 10 24 x 3 4 2 AI Phil...

Страница 19: ...Model G0860 G0861 G0862 Mfd Since 10 18 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Страница 20: ...ion Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry envi...

Страница 21: ...pport leg with FIX SWITCH HERE sticker on right side of base To assemble dust collector 1 Attach 4 21 2 locking swivel casters to bot tom of base and secure each caster with 4 5 16 18 x 1 2 flange bol...

Страница 22: ...bolts see Figure 13 5 With help of two assistants lift impeller hous ing and set it on support legs and lock handle guides see Figure 12 10 Attach cyclone funnel to intake barrel as shown in Figure 15...

Страница 23: ...lid so dust port flexible hose and spring brackets align see Figure 17 14 Attach flexible hose to cyclone funnel and secure with 1 hose clamp see Figure 17 15 Connect ground wire to spring bracket st...

Страница 24: ...6 18 x 1 2 flange bolts see Figure 23 19 Attach both drum latches using 4 M4 7 x 8 Phillips head screws and 4 M4 7 lock nuts per latch see Figure 20 Figure 20 Attaching latch to collector drum x 4 Fig...

Страница 25: ...secure with bag clamp see Figure 27 26 Insert filter handle spindle so one of two M6 1 x 16 cap screw tips aligns with flat on side of filter paddle spindle then tighten both cap screws to secure see...

Страница 26: ...tic switch cover see Figure 28 31 Install magnetic switch over FIX SWITCH HERE label left support arm for Models G0860 and G0861 right support arm for Model G0862 then secure with 2 10 24 x 3 4 Philli...

Страница 27: ...operty damage Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the in...

Страница 28: ...led against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up Always guard against stat ic electrical build up by grounding all...

Страница 29: ...is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choose...

Страница 30: ...rkshop Planner will allow you to quickly and easily design and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After...

Страница 31: ...r If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 39 Approximate required air flow for machines based on dust port size Machine Dust Port Size Approximate...

Страница 32: ...hops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the b...

Страница 33: ...duct in the line including the length and multiply those num bers by the static pressure value given in the previous table 2 List each type of elbow or branch and multiply the quantity if more than on...

Страница 34: ...ce 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0440 2 HP TWO STAGE CYCLONE DUST COLLECTOR 2005 BY GRIZZLY INDUSTRIAL Specifications while deemed accurate are not guaranteed 2 2005...

Страница 35: ...Inch H2O 1 8 2 5 4 8 7 3 9 1 CFM 868 575 300 100 35 Restrictor Plate Dia 7 6 5 4 3 2 Static Pressure Inch H2O 1 2 1 8 3 1 5 6 8 7 10 2 CFM 1023 710 430 225 100 35 Figure 50 G0860 performance curve ta...

Страница 36: ...es the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking m...

Страница 37: ...r that extracts heavy wood chips and large dust particles and then drops them into the steel drum below which is lined with a plastic bag The remaining fine dust travels past the impeller and is then...

Страница 38: ...ype A27 EMERGENCY STOP Button Power Button Operating Remote Control Refer to Figure 58 and the following descriptions to understand the remote control functions Figure 58 Remote control functions Moto...

Страница 39: ...dust hose H7465 8 x 10 Dust Hose H7463 7 x 10 Dust Hose W1036 6 x 10 Dust Hose Spiral wire reinforced clear hose allows easy inspection for locating potential clogs in your duct system Uses RH fitting...

Страница 40: ...ol 8 This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow Makes it a cinch to check for slow downs or debris Ends are 22 gauge total length is 12...

Страница 41: ...ucked into the intake barrel and passed through to the canister filter and filter bag Avoid allowing this to happen as it may reduce filter life Check the drum window regularly to prevent excessive du...

Страница 42: ...ry stay in signal range Page 38 7 Check fix broken disconnected or corroded wires 8 Adjust replace centrifugal switch contact points if available 9 Test replace 10 Test replace 11 Replace 12 Test repa...

Страница 43: ...Remove ducting from dust collector inlet and unblock restriction A plumbing snake may be necessary 4 Relocate dust collector closer to point of suction re secure ducts remove sharp bends Refer to Des...

Страница 44: ...6 hex bolt on filter cleaning handle then remove handle see Figure 69 5 Loosen 2 M6 1 x 16 cap screws on paddle handle spindle to remove see Figure 71 Figure 71 Separating paddle handle spindle from f...

Страница 45: ...osen and remove 6 5 16 18 x 3 4 flange bolts securing canister filter assembly to impeller housing see Figure 72 Figure 72 Remove flange bolts to remove canister filter assembly from impeller housing...

Страница 46: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Страница 47: ...6 Contactor and remote control receiver location G0862 shown Contactor Remote Control Receiver Figure 79 Remote control unit ON Button OFF Button Figure 78 Emergency stop switch and contact block Emer...

Страница 48: ...he motor junction box A1 A2 REMOTE RECEIVER 110V G0860 GND A2 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 CONTACTOR NHD C 12D10 110V EMERGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 50 uF U 250VAC...

Страница 49: ...R 220V G0861 G0862 GND A2 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 CONTACTOR NHD C 12D10 220V G0861 NHD C 18D10 220V G0862 EMERGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 30 uF U 250VAC G0861...

Страница 50: ...0 87 82 79 29 2 29 3 29 1 29 4 29 5 29 6 29 7 29 8 29 9 29 10 49 1 49 8 49 4 49 5 54 41 59 43 60 35 38 46 42 47 45 43 44 51 50 35 38 46 42 47 45 43 44 20 20 20 23 25 24 26 83 27 G0860 G0862 G0862 G086...

Страница 51: ...FOAM GASKET 120 X 140MM 27 P0860027 FLAT WASHER 5 16 62 P0860062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0860028 HEX BOLT 5 16 18 X 1 3 4 63 P0860063 RIVET 2 X 4MM 29 P0860029 MOTOR 1 5HP 110V 1 PH 64 P08...

Страница 52: ...8 X 3 4 61 P0861061 FOAM GASKET 120 X 140MM 27 P0861027 FLAT WASHER 5 16 62 P0861062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0861028 HEX BOLT 5 16 18 X 1 3 4 63 P0861063 RIVET 2 X 4MM 29 P0861029 MOTOR 2H...

Страница 53: ...862061 FOAM GASKET 120 X 140MM 27 P0862027 FLAT WASHER 5 16 62 P0862062 DRUM WINDOW 120 X 140MM ACRYLIC 28 P0862028 HEX BOLT 5 16 18 X 1 3 4 63 P0862063 RIVET 2 X 4MM 29 P0862029 MOTOR 3HP 220V 1 PH 6...

Страница 54: ...ent Rating 15A Suction Capacity 868 CFM 1 8 SP Max Static Pressure 9 7 Inlet Size 6 Collection Drum Size 20 Gallons Filter Performance 99 9 at 0 2 1 Micron Cartridge Filter 14 1 2 x 24 Replacement Fil...

Страница 55: ...rained users Motor 3 HP 220V Single Phase 60 Hz Full Load Current Rating 18A Suction Capacity 1941 CFM 2 9 SP Max Static Pressure 11 0 SP Inlet Size 8 Collection Drum Size 55 Gallons Filter Performanc...

Страница 56: ......

Страница 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 60: ......

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