Grizzly G0821 Скачать руководство пользователя страница 38

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Model G0821 (Mfd. Since 03/18)

Review the troubleshooting and procedures in this section if a problem develops with your machine. If
you need replacement parts or additional help with a procedure, call our Technical Support.

Note: Please

gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not
start or a breaker
trips immediately
after startup.

1. Switch disabling key removed from ON/

OFF switch.

2. Power supply circuit breaker tripped/fuse

blown.

3.  Loose, broken, or disconnected wires.
4.  Motor brushes worn or at fault.
5.  Motor ON/OFF switch at fault.
6.  Motor at fault.

1. Replace switch disabling key.

2. Ensure circuit is sized correctly and free of shorts.

Reset circuit breaker or replace fuse.

3.  Check/fix broken, disconnected, or corroded wires.
4.  Remove/replace brushes.
5.  Replace ON/OFF switch.
6.  Test/repair/replace.

Machine stalls or is
underpowered.

1.  Improper workpiece material.
2.   Excessive feed rate.
3.  Excessive depth of cut.
4.  Dull inserts.
5.  Dust collection problem.

6.  Motor brushes are at fault.
7.  Belt slipping; oil/grease on belt.
8.  Pulley loose or not properly aligned.

9. Motor overheated.
10. Motor is at fault.

1. Ensure workpiece is okay for jointing (

Page 22).

2.  Reduce feed rate.
3.  Reduce depth of cut.
4.  Rotate/replace inserts (

Page 35).

5. Clear blockages; move machine closer to dust

collector; upgrade dust collector.

6. Remove/replace brushes (

Page 40).

7. Tension/replace belt (

Page 38); clean belt.

8. Re-align pulleys; replace shaft key; tighten pulley

set screw.

9. Clean motor, let cool, and reduce workload.
10. Test/repair/replace.

Machine has
vibration or noisy
operation.

1. Motor or component is loose.

2. Belts worn or loose.
3. Pulley loose or not properly aligned.

4. Motor fan is rubbing on fan cover.

5. Loose mounting bolts.
6. Cutterhead bearings at fault.

1. Inspect/replace stripped or damaged bolts/nuts, and

re-tighten with thread-locking fluid.

2. Inspect/replace belts with new ones

3. Re-align pulleys; replace shaft key; tighten pulley

set screw.

4. Replace dented fan cover; replace loose/damaged

fan.

5. Tighten/replace as required.
6. Replace bearing(s)/re-align cutterhead.

Содержание G0821

Страница 1: ...els manufactured since 03 18 COPYRIGHT FEBRUARY 2017 BY GRIZZLY INDUSTRIAL INC REVISED FEBRUARY 2018 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APP...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...t 20 SECTION 4 OPERATIONS 21 Operation Overview 21 Stock Inspection Requirements 22 Setting Depth of Cut 23 Setting Fence Stops 24 Rotating Changing 26 Cutterhead Inserts 26 Squaring Stock 27 Surface...

Страница 4: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Страница 5: ...erating condition c Always use hold down or push blocks when jointing material narrower than 3 or surface planing material thinner than 3 d Never perform jointing or planing on pieces shorter than 8 i...

Страница 6: ...ut E ON OFF Switch w Disabling Key Turns motor ON when flipped up turns motor OFF when pressed down Removal of yellow key disables switch so motor cannot start F Outfeed Table Supports workpiece after...

Страница 7: ...Lever Tightens to secure fence position loosens to allow lat eral adjustment ALWAYS firmly tighten lock before beginning operations J Dust Port Mounts to included collection bag or connects directly t...

Страница 8: ...ard Box Content Machine Weight 56 lbs Length x Width x Height 38 x 16 x 13 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Si...

Страница 9: ...5 mm Cutter Insert Thickness 2 5 mm Table Information Table Length 30 3 8 in Table Width 6 1 4 in Table Thickness 1 in Floor to Table Height 8 1 4 in Table Adjustment Type Knob Table Movement Type Swi...

Страница 10: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Страница 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 12: ...an increase risk of kickback It also requires more cutting force which produces chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that...

Страница 13: ...sized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Страница 14: ...ndicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requiremen...

Страница 15: ...immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have...

Страница 16: ...Jointer Inventory Figures 5 6 Qty A Jointer Bed Assembly 1 B Fence 1 C Dust Collection Bag Clamp 1 D Dust Chute 1 E Dust Collection Bag 1 F Push Blocks 2 G Handles 2 H Fence Carriage Lock Lever 1 I F...

Страница 17: ...Model G0821 Mfd Since 03 18 15 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Страница 18: ...Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe...

Страница 19: ...al Through Mount setup Number of Mounting Holes 4 Dia of Mounting Hardware Needed 5 16 Assembly 1 Use 2 M8 1 25 x 30 cap screws 2 8mm flat washers and 2 8mm lock washers to attach carriage support to...

Страница 20: ...lock lever to lock fence in place Figure 16 Fence positioned over jointer tables Cutterhead Guard Jointer Tables Fence 4 Press down on limit plate tab on carriage assembly and insert limit block with...

Страница 21: ...nual Consult an expert or purchase a good dust collection how to book This machine creates a lot of wood chips dust during operation Breathing airborne dust on a regular basis can result in perma nent...

Страница 22: ...ar all setup tools away from machine 2 Connect machine to power supply 3 Verify that the machine is operating correctly by turning the machine ON When operating correctly machine runs smoothly with li...

Страница 23: ...ce machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic...

Страница 24: ...move foreign objects from the workpiece Make sure that any stock you process with the jointer is clean and free of dirt nails staples tiny rocks or any other foreign objects that could damage the cutt...

Страница 25: ...le adjustment knob Infeed Table Adjustment Knob To adjust infeed table height rotate the infeed table adjustment knob to raise or lower the table see Figure 22 Tools Needed Qty Precision Straightedge...

Страница 26: ...Tools Needed Qty 45 Square 1 90 Square 1 Sliding Bevel 1 Open End Wrench 10mm 1 Hex Wrench 6mm 1 Figure 26 Checking the 90 stop Machinist s Square Figure 25 Fence carriage overview Fence Tilt Lock Lev...

Страница 27: ...s inward stop see Figure 27 5 Remove limit block from fence bracket assembly and set it aside see Figure 29 6 Adjust inward stop bolt see Figure 29 until it contacts fence face at precisely 45 inward...

Страница 28: ...allation will slightly raise insert in cutterhead which will leave marks on workpiece after jointing Tip Use low pressure compressed air or vacuum nozzle to clean cutterhead pocket 8 Re install insert...

Страница 29: ...p Cut on a Table Saw The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off 15 30 45 Previously Jointed Edge Squaring stock means making it flat and paral...

Страница 30: ...nce and tables during the entire cut IMPORTANT Keep hands at least 4 away from cutterhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up and over cutterh...

Страница 31: ...ep hands at least 4 away from cutterhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up and over cutterhead and safely reposition it on the outfeed side...

Страница 32: ...When your leading hand gets within 4 of the cutterhead lift it up and over cutter head and place push block on portion of the workpiece once it is 4 past cutterhead Now focus your pressure on outfeed...

Страница 33: ...H7828 Shop Fox Tool Table Plus Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories re...

Страница 34: ...planations about basic project set up and tips for maximizing tool performance Figure 46 Instructional reference book G1163P 1 HP Light Duty Dust Collector Effective dust collection not only keeps you...

Страница 35: ...ti Fatigue Mat G0832 13 Benchtop Planer w Built In Dust Collection This 13 Benchtop Series Planer comes equipped with a cut depth indicator that instantly measures the depth of cut for each pass up to...

Страница 36: ...maged cutterhead or inserts Page 35 Check retighten loose mounting bolts Check resolve any other unsafe condition Monthly Check belt for proper tension damage or wear Page 38 Clean vacuum dust buildup...

Страница 37: ...igure 53 Wipe off excess oil and sawdust with a cloth Figure 53 Leadscrew lubrication location Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be re...

Страница 38: ...piece material 2 Excessive feed rate 3 Excessive depth of cut 4 Dull inserts 5 Dust collection problem 6 Motor brushes are at fault 7 Belt slipping oil grease on belt 8 Pulley loose or not properly al...

Страница 39: ...3 Dirt or debris under carbide inserts 1 Replace rotate inserts Page 35 2 Remove replace insert s and install properly Page 35 3 Remove inserts properly clean mounting pockets and re install Uneven cu...

Страница 40: ...f and set it aside 4 Remove all dust and debris from inside motor and belt areas 5 Inspect cutterhead belt for proper tension alignment and condition Note Belt is properly tensioned if it deflects no...

Страница 41: ...lel with each other in order to produce a straight jointed edge When the tables are not parallel with each other the jointer will produce workpieces that are cupped concave or bowed convex along their...

Страница 42: ...tify the highest or lowest corner of infeed table and remove straightedge 6 Turn machine upside down to access motor cover and remove 4 Phillips head screws securing motor cover to jointer base Lift c...

Страница 43: ...inter Note When brush caps are being removed a spring will pop out of the motor socket a spring is firmly attached to each carbon brush Do not separate brush from spring 6 Use a ruler to measure wear...

Страница 44: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 45: ...AFETY ON PAGE 41 Wiring Diagram Figure 62 G0821 switch wiring Figure 63 G0821 motor wiring 1 2 3 4 5 6 Neutral Hot Ground 120 VAC 5 15 Plug PADDLE SWITCH KEDU HY18 viewed from behind 120V UNIVERSAL MO...

Страница 46: ...50 51 52 53 92 2 56 57 58 108 60 60 62 92 1 57 65 66 67 68 69 70 72 73 74 75 76 77 78 79 81 82 83 84 85 86 87 88 89 91 92 93 94 71 102 103 104 105 112 107 10 50 45 59 81 78 56 57 58 58 54 57 58 63 59...

Страница 47: ...H 85 P0821085 LOCK WASHER 5MM 28 P0821028 MOTOR PULLEY 86 P0821086 INT RETAINING RING 12MM 29 P0821029 MOTOR MOUNTING PLATE 87 P0821087 BALL BEARING 6201 2Z 30 P0821030 CORD CLAMP 88 P0821088 STRAIN R...

Страница 48: ...t following operations that require its removal ROTATING CUTTERHEAD BELOW KICKBACK HAZARD 1 Ensure outfeed table is even with knives 2 Never exceed the maximum depth of cut 3 Do not stand directly beh...

Страница 49: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 50: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 51: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 52: ......

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