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FumeJet

®

 Fume Exhaust Fans

16

®

For Arrangement 10 Only

The intent of this procedure is to allow a field service 
technician to replace bearings with the fan remaining 
in place in its intended application. All work can 
be conducted by accessing the bearings by either 
removing a shaft guard, a weatherhood or working 
under a weatherhood. This is dependent on the size of 
the unit. This procedure assumes the power source has 
been locked out prior to removing guards and covers, 
belts and pulleys have been loosened and removed 
properly and extended lubrication lines have been 
disconnected at the bearing. In some cases, it may 
be necessary to remove the fan inlet cone and wheel 
if the bearings cannot be removed due to corrosion or 
damage. See Radial Gap, Overlap and Wheel Alignment 
on page 11 to the realign wheel upon installation.

Bearing Removal

This procedure assumes proper safety measures have 
been taken.

•  Read and follow all instructions carefully.

•  Disconnect and lock-out power before installation 

and maintenance.

•  Driven sheaves and belts have already been 

removed.

•  Shaft black coating can be removed with a solvent 

similar to a brake/carburetor cleaner.

  1.  Scribe a line around the shaft by both bearings and 

around the bearing base to the bearing support or 
write down the measurement from the end of the 
shaft to the bearings. This will help in repositioning 
the new bearing and wheel cone overlap.

  2.  Follow the bearing manufacturers’ procedures for 

removal and installation.

  3.  Before removing the bearing bolts, make sure the 

shaft is supported slightly. Remember to consider 
the wheel weight on the shaft. 

  4.  Remove both bearings from the shaft and clean/

remove any burrs using an emery cloth or file.

  5.  Clean mounting surface of any dirt or grease.

Bearing Installation

  1.  Before installing, read bearing manufacturers’ 

procedures. Before putting the new bearings on 
the shaft, you may need to break what is called 
swivel torque on the bearings (depending on style 
of bearing). This is done by holding the bearing 
housing securely and being able to move the inner 
bearing race around freely.

  2.  Apply light film of oil on shaft, then gently slide the 

new bearings onto the shaft.

 

 

Do not hammer bearing onto shaft!

  3.  Align bearings on shaft with the previous scribe 

marks that are on the shaft and lock bearing to 
shaft.

  4.  Put bolts into mounting surface and bearings. Do 

not tighten.

  5.  Remove blocks if shaft is supported.

  6.  Set bearings on support with the scribed marks 

locating the bearings. Make sure bearings are 
square and level with the shaft.

  7.  Tighten bolts and torque bearing bolts, bearing 

set screws/locking collars as per bearing 
manufacturers’ procedures.

  8.  Rotate shaft by hand to help allow the bearings to 

help set in. Also at this time, listen for any unusual 
noises such as wheel rubbing on cone and any 
bearing noise.

  9.  Connect extended lube lines in new bearings if 

needed.

 10.  Reinstall the drive sheaves and belts. Check the 

belt alignment.

 11.  Make sure to reinstall all guards and follow proper 

safety measures before starting up the fan.

Bearing Replacement

Содержание FumeJet FJC-300

Страница 1: ...peut tre suffisamment chaud pour provoquer une douleur voire une blessure Laisser le moteur refroidir avant toute maintenance ATTENTION Faire preuve de pr caution dans les atmosph res explosives FJC 3...

Страница 2: ...phere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly maintained between 30 to 110 F 1 to 43 C wide temperature swings may cause condensation and sweati...

Страница 3: ...m Storage 3 General Information Unit and System Identification Tags 4 Pre Installation Information 4 Electrical Disconnects 4 Moving Parts 4 Guards Motor Cover Weatherhood 4 Access Doors 4 Air Pressur...

Страница 4: ...ormation unique to the unit When contacting your local manufacturer s representative with future needs or questions please have the information on this label available Tags are mounted in an area whic...

Страница 5: ...t Installations Inlet Duct Turns Installation of a duct turn or elbow too close to the fan inlet reduces fan performance because air is loaded unevenly into the fan wheel To achieve full fan performan...

Страница 6: ...coating repair section of this manual for details involving touch up of damaged surfaces Lift unit before mounting the stack to the fan body Use standard lifting and rigging practices ALL lifting bra...

Страница 7: ...illustrate three common methods used to install roof curbs for FumeJet systems Methods used to attach a unit are dependent on local codes roof construction design and roof construction materials Consu...

Страница 8: ...installation of the duct drop Duct support will be supplied with roof curb from fan manufacturer or by others Duct Drop and Connection by others Duct Spacing FJC 300 FJI Duct Support inches mm 306 11...

Страница 9: ...ons with application appropriate sealant or tape Stack Installation NOTE Fans should never be lifted by the shaft motor motor cover or accessories Equipment Supports Model GESS equipment supports are...

Страница 10: ...closed Any increase in fan speed represents a substantial increase in load on the motor To avoid motor overheating and possible burnout motor load amperes should always be checked and compared to nam...

Страница 11: ...ening the inlet cone ring bolts and centering the cone ring on the wheel If additional adjustment is required to maintain a constant radial gap loosening the bearing bolts and centering the wheel is a...

Страница 12: ...for colors other than our standard TOUCH UP PAINT REPAIR KIT CONTENTS One pint of Kem Kromik primer including a technical data sheet One pint of industrial enamel including a technical data sheet Four...

Страница 13: ...ere the motor will run in either direction depending on how it has been wired To reverse rotation of a 3 phase motor interchange any two of the three electrical leads Single phase motors can be revers...

Страница 14: ...easing the upper limiting frequency Always check the fan rpm when adjusting the operating frequency Do not exceed maximum class fan rpm of the wheel Belt Span De ection Belt Span 64 Once the unit has...

Страница 15: ...ing to NLGI Grade 2 Factory recommends Mobilux EP 2 The use of synthetic lubricants will increase lubrication intervals by approximately 3 times In addition to lubricating the bearings at speci ed int...

Страница 16: ...cturers procedures for removal and installation 3 Before removing the bearing bolts make sure the shaft is supported slightly Remember to consider the wheel weight on the shaft 4 Remove both bearings...

Страница 17: ...make certain unit is not capable of operation during repairs CAUTION La pr sence d un moteur antid flagrant sur un ventilateur ne garantit pas que tout l appareil est antid flagrant Pour conna tre les...

Страница 18: ...ith optional curb cap inlet box and inlet flanges Stack Motor Cover Disconnect Switch Motor Plate Motor Integrated Mounting Rails Access Door Curb Cap Isolation Damper Roof Curb Scroll Housing Inlet C...

Страница 19: ...s in system Use correction factor to adjust for temperature altitude Resize ductwork Clean lters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Res...

Страница 20: ..._____ AM PM Notes __________________________________________ ________________________________________________ ________________________________________________ _________________________________________...

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