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Start-Up Components

Fans

The ERVe models contain two 
forward curved (supply and 
exhaust) fans. These forward 
curved fans should be checked 
for free rotation. If any binding 
occurs, check for concealed 
damage and foreign objects in 
the fan housing. Be sure to check 
the belt drives per the start-up 
recommendations in this section.

CAUTION

When operating conditions of the fan are to be 
changed (speed, pressure, temperature, etc.), consult 
Greenheck to determine if the unit can operate safely 
at the new conditions.

5.  Place belts over sheaves. Do not pry or force belts, 

as this could result in damage to the cords in 
the belts.

6.   With the fan off, adjust the belt tension by moving 

the motor base. (See belt tensioning procedures in 
the Routine Maintenance section of this manual). 
When in operation, the tight side of the belts should 
be in a straight line from sheave to sheave with a 
slight bow on the slack side.

Fan Performance Modifications

Due to job specification revisions, it may be necessary 
to adjust or change the sheave or pulley to obtain 
the desired airflow at the time of installation. Start-up 
technician must check blower amperage to ensure that 
the amperage listed on the motor nameplate is not 
exceeded. Amperage to be tested with access doors 
closed and ductwork installed.

Fan Belt Drives

The fan belt drive components, when supplied by 
Greenheck, have been carefully selected for the 
unit’s specific operating condition. Utilizing different 
components than those supplied could result in unsafe 
operating conditions which may cause personal injury or 
failure of the following components:

 

• Fan Shaft 

•  Bearings 

• Motor

 • 

Fan 

Wheel 

• 

Belt

Tighten all fasteners and set screws securely and realign 
drive pulleys after adjustment. Check pulleys and belts 
for proper alignment to avoid unnecessary belt wear, 
noise, vibration and power loss. Motor and drive shafts 
must be parallel and pulleys in line (see diagrams in 
this section).

Fan Belt Installation

1.  Remove the protective coating from the end of 

the fan shaft and assure that it is free of nicks 
and burrs.

2.  Check fan and motor shafts for 

parallel and angular alignment.

3.  Slide sheaves on shafts. Do not 

drive sheaves on as this may 
result in bearing damage.

4.  Align fan and motor sheaves 

with a straight-edge or string 
and tighten.

WRONG

WRONG

WRONG

CORRECT

Forward Curved 

Exhaust Fan

Direction of Fan Wheel Rotation

Blower access is labeled on unit. Check for proper 
wheel rotation by momentarily energizing the fan. 
Rotation is determined by viewing the wheel from the 
drive side and should match the rotation decal affixed 
to the fan housing (see Rotation Direction figures). If 
the wheel is rotating the wrong way, direction can be 
reversed by interchanging any two of the three electrical 
leads. 

Check for unusual noise, vibration, or overheating 

of bearings. Refer to the Troubleshooting section of this 
manual if a problem develops.

Fan RPM

Supply fan and exhaust fan will have an adjustable 
motor pulley (on 15 HP and below) preset at the factory 
to the customer specified RPM. Fan speed can be 
increased or decreased by adjusting the pitch diameter 
of the motor pulley. Multi-groove variable pitch pulleys 
must be adjusted an equal number of turns open 
or closed. Any increase in fan speed represents a 
substantial increase in load on the motor. Always check 
the motor amperage reading and compare it to the 
amperage rating shown on the motor nameplate when 
changing fan RPM. All access doors must be installed 
except the control center door. 

Do not operate units 

with access doors open or without proper ductwork in 
place as the fan motors will overload.

R

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Airflow

Rotation

Forward Curved

Energy Recovery Ventilator

15

®

Содержание ERVe Series

Страница 1: ...is not exceeding the motor nameplate amps 5 Do not allow the power cable to kink or come in contact with oil grease hot surfaces or chemicals Replace cord immediately if damaged 6 Verify that the pow...

Страница 2: ...0 Routine Maintenance 21 23 Troubleshooting Economizer Alarms 24 Air ow 25 Unit 25 27 Maintenance Log Backcover Our Commitment Backcover Unit Overview Basic Unit The ERVe units are prewired such that...

Страница 3: ...ter ice or snow and wipe dry before moving to indoor storage To avoid condensation allow cold parts to reach room temperature Leave coverings loose to permit air circulation and to allow for periodic...

Страница 4: ...es Door handles hinges and other protrusions are not included in the dimensions above Dimensions are rounded up to the nearest 1 inch Duct Dimensions Unit Size A B C D E F G H ERVe 20 11 8 18 0 12 2 1...

Страница 5: ...h must be maintained between the outside edges of the duct and combustible material in accordance with NFPA Standard 90A Unit Size A B Approx Weight lbs ERVe 20 22 37 950 ERVe 35 25 44 5 1270 ERVe 45...

Страница 6: ...53 48 286 106 ERVe 45 67 353 55 478 67 353 55 286 120 ERVe 55 78 228 65 416 78 228 65 224 148 All dimensions are in inches Weights are for 14 inch high GKD type curbs W L W WF LF L Curb Outside Dimens...

Страница 7: ...based on 100 effective duct length requirements as prescribed in AMCA Publication 201 Calculated values have been rounded up to nearest foot Ductwork Connections Examples of poor and good fan to duct...

Страница 8: ...le in the cabinet bottom and wire to the disconnect switch Seal penetration in cabinet bottom to prevent leakage The electric supply to the unit must meet stringent requirements for the system to oper...

Страница 9: ...carrying the supply power Make sure that eld supplied conduit does not interfere with access panel operation If wire resistance exceeds 0 75 ohms an industrial style plug in relay should be added to...

Страница 10: ...tion sensor light NC C NO NC C NO SUPPLY DIRTY FILTER SWITCH EXHAUST DIRTY FILTER SWITCH DIRTY FILTER HOT COMMON 24V SEC Dirty Filter Indicator powered by others C C C R R R G 4 Y1 6 7 12 S6 ECONOMIZE...

Страница 11: ...ptured Exhaust Only Operation This option allows for the exhaust fan to run continuously while the supply fan is off Frost Control Extremely cold outdoor air temperatures can cause moisture condensati...

Страница 12: ...eel should stop rotating the sensor will close a set of contacts in the unit control center Field wiring of a light or other alarm between terminals R and 12 in the unit control center will notify mai...

Страница 13: ...__________________________ Phone Number _______________________________ Pre Start Up Checklist check as items are completed Disconnect and lock out all power switches Remove any foreign objects that a...

Страница 14: ...s No N A Yes No OA Dirty Filter Sensor Yes No N A Yes No EA Dirty Filter Sensor Yes No N A Yes No CO2 Sensor Yes No N A Yes No Service Outlet Yes No N A Yes No Remote Control Panel Yes No N A Variable...

Страница 15: ...nd belts for proper alignment to avoid unnecessary belt wear noise vibration and power loss Motor and drive shafts must be parallel and pulleys in line see diagrams in this section Fan Belt Installati...

Страница 16: ...by opening door slightly remove lters if necessary to view wheel the wheel should rotate freely at about 20 40 RPM Energy Recovery Wheel The ERVe models contain a total energy recovery wheel The whee...

Страница 17: ...ton to increase change the displayed parameter value 7 Press enter to accept the displayed value and store it in non volatile RAM 8 CHANGE STORED displays 9 Press enter to return the current menu para...

Страница 18: ...PARAMETER A1 01 CHANGE TO 2 PARAMETER d1 02 FOR NEW 40Hz SETTING PARAMETER d1 01 FOR NEW 60Hz SETTING PARAMETER d1 03 FOR NEW 30Hz SETTING PARAMETER A1 01 CHANGE TO 0 USER TO PROVIDE CONTACTS AND ISO...

Страница 19: ...multiple speed settings Open Drive runs at 60 Hz SC to S4 Drive runs at 40 Hz SC to S5 Drive runs at 30 Hz CO2 Sensor Set Point Control A carbon dioxide sensor is provided from the factory for field m...

Страница 20: ...n 0 6 C6 02 Carrier Frequency 2 D2 01 Ref Upper Limit 40 or 50 D2 02 Ref Lower Limit 5 E2 01 Motor Rated FLA Motor FLA E2 03 Motor No Load Current Must be less than FLA H1 02 Multi Function Input Term...

Страница 21: ...tors Motor maintenance is generally limited to cleaning and lubrication Cleaning should be limited to exterior surfaces only Removing dust and grease buildup on the motor housing assists proper motor...

Страница 22: ...ds upon the cleanliness of the incoming air These lters should be cleaned prior to start up Clean lters by rinsing with a mild detergent in warm water Outdoor Air Filters Access to the outdoor air lte...

Страница 23: ...sh remove any heavier accumulation A detergent water solution can also be used Avoid aggressive organic solvents such as acetone The energy recovery wheel segments can be soaked in the above solution...

Страница 24: ...denti ed and the cause has been removed e g replaced faulty sensor the alarm can be cleared from the display To clear an alarm perform the following 1 Navigate to the desired alarm 2 Press the enter 3...

Страница 25: ...information Air ow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with SMACNA and AMCA guidelines Unit 1 Unit 2 Unit 3 Unit 4 Model Number...

Страница 26: ...lower than design If higher ductwork should be improved If lower fan rpm should be lower Blower rotation is incorrect Check rotation and reverse if necessary Motor voltage incorrect Check motor namepl...

Страница 27: ...heel motor overloads are tripping due to rubbing between wheel and air seals Recheck air seals make sure they are not too tight See Energy Recovery Wheel under Unit Start Up Section Excessive noise or...

Страница 28: ...tes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ __...

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