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Greenheck DGX Скачать руководство пользователя страница 39

39

Maintenance - Routine

Maintenance

Recommended Bearing Lubrication Schedule for Greenheck Fans

Relubrication Schedule in Months*

Bearings

The bearings for Greenheck fans are carefully
selected to match the maximum load and operating
conditions of the specific class, arrangement and fan
size. The instructions provided in this manual and
those provided by the bearing manufacturer will
minimize any bearing problems.

Fan RPM

Bearing Bore Size (inches)

1/2 - 1

1 1/8 - 1 1/2

1 5/8 - 1 7/8 1 15/16 - 2 3/16

2 7/16 - 3

250

6

6

6

6

6

500

6

6

6

5

4

750

6

5

4

3

3

1000

5

3

2

1

1

1250

5

3

2

1

1

1500

5

2

1

1

0.5

2000

5

1

1

0.5

0.25

* Suggested initial greasing interval is based on 12 hour per day operation and 150°F maximum

housing temperature. For continuous (24 hour) operation, decrease greasing interval by 50%

- If extended grease lines are present, relubricate while in operation, only without endangering

personnel.

- For ball bearings (operating) relubricate until clean grease is seen purging at the seals. Be sure

not to unseat the seal by over lubricating.

- For ball bearings (idle) add 1-2 shots of grease up to 2 inch bore size, and 4-5 shots above 2 inch

bore sizes with a hand grease gun.

- For roller bearings add 4 shots of grease up to 2 inch bore size, and 8 shots for 2 inch - 5 inch

bore size with a hand grease gun.

- Adjust relubrication frequency based on condition of purged grease.
- A high quality lithium based grease conforming to NLGI Grade 2 consistency, such as those listed

below.

Mobil 532

Texaco Multifak #2

B Shell Alavania #2

Mobilux #2

Texaco Premium #2

Exxon Unirex N2

IMPORTANT!

Lubricate bearings prior to periods of extended

shutdowns or storage and rotate shaft monthly

to aid in corrosion prevention. If the fan is

stored more than three months, purge the

bearings with new grease prior to start-up.

Motors

Motor maintenance is generally limited to cleaning
and lubrication (where applicable).

Cleaning should be limited to exterior surfaces only.
Removing dust and grease build-up on the motor
assures proper motor cooling.

Motors supplied with grease fittings should be
greased in accordance with the manufacturer’s
recommendations.

IMPORTANT!

Do not allow water or solvents to enter the motor

or bearings. Motors and bearings should never

be sprayed with steam, water or solvents.

IMPORTANT!

Greasing motors is only intended when fittings

are provided. Many motors are permanently

lubricated, requiring no additional lubrication.

Wheels

Wheels require little attention when moving clean air.
Occasionally oil and dust may accumulate on the
wheel causing imbalance. When this occurs the
wheel and housing should be cleaned to assure
proper operation.

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Содержание DGX

Страница 1: ...r original condition as received from Greenheck The individual receiving the equipment is responsible for inspecting the unit for obvious or hidden damage recording any damage on the bill of lading be...

Страница 2: ...t 46 Control Center Layout 47 Maintenance Routine 38 40 Fall 41 42 Log 43 45 M R STORAGE When a unit is not going to be in service for an extended period of time certain procedures should be followed...

Страница 3: ...Greenheck hanging bracket kit or c channel and angle iron supplied by others should be used See figure 1 Using self tapping screws attach ductwork to unit In order to prevent the unit from swinging an...

Страница 4: ...spreader bars hooked to the factory lifting lugs to lift and center the unit on the curb equipment support s See figure 5 Use self tapping sheet metal screws to fasten the unit to the curb equipment...

Страница 5: ...ing wood screws Locate the extension so the tall vented side is over the exhaust opening See figure 8 Installation Roof Mounted Unit Arrangement DBC Installation Step 4 Apply Sealant Apply an appropri...

Страница 6: ...tach Weatherhood The weatherhood can now be assembled and or attached to the unit Detailed assembly instructions can be found with the weatherhood If the optional evaporative cooling module was select...

Страница 7: ...the evaporative cooler should overlap the flange on the unit See figure 16 Step 4 Secure Cooling Module to Unit Use self tapping screws to fasten the cooling module to the base unit along the top and...

Страница 8: ...TANT The equipment must be properly grounded Any wiring running through the unit in the airstream must be protected by metal conduit metal clad cable or raceways Step 1 Determine the Size of the Main...

Страница 9: ...Control See I 16 for building pressure set up and operation check NOTE Large evaporative coolers may require a separate power supply NOTE TSCP has number to number wiring NOTE Wiring to the Maxitrol 1...

Страница 10: ...ater and manual shutoff valve must be disconnected from the supply gas line WARNING If pressure testing at or below 1 2 psig 3 5 kPa the heater must be isolated from the supply gas line by closing its...

Страница 11: ...s pressure exceeds the maximum gas pressure shown on the direct gas nameplate an additional regulator by others is required to reduce the pressure The regulator must have a listed leak limiting device...

Страница 12: ...ine as shown above A trap should be used to prevent sewer gas from being drawn into the unit See figure 24 and 25 Step 3 Check Adjust Water Level Check the water level in the sump tank The water level...

Страница 13: ...the water supply line to the float valve in the unit Install the 1 2 in normally closed solenoid Valve A in the supply line as shown above Install the 1 4 in normally open solenoid Valve B between th...

Страница 14: ...l the supply solenoid in the supply line upstream of the manual supply valve and below the roofline See figure 28 Step 2 Install Drain Line Solenoid Connect the drain line to the supply line between t...

Страница 15: ...ation and maintenance of any coil Protective equipment such as safety glasses steel toe boots and gloves are recommended during the installation and maintenance of the coil IMPORTANT All field brazing...

Страница 16: ...ate a large leak that should be isolated and repaired Step 1 Verify Nozzle Placement Inspect the refrigerant distributor and verify that the nozzle is in place The nozzle is generally held in place by...

Страница 17: ...ping Optional IMPORTANT Guidelines for the installation of the cooling coil have been provided to insure proper performance of the coils and their longevity These are general guidelines that may have...

Страница 18: ...Check Control System Before the unit is left in service the recirculation control system should be tested This can be accomplished by turning both knobs to the upper most pressure setting You may have...

Страница 19: ...fluke com Thermometer Fluke 50 1 800 44 FLUKE www fluke com U Tube manometer Dwyer Slack Tube 1 219 897 8000 www dwyer inst com Tachometer Monarch Pocket Tach 100 1 800 999 3390 www monarchinstruments...

Страница 20: ...ng varies per application NOTE The most accurate way to measure the air volume is by using a pilot traverse method downstream of the blower Other methods can be used but should be proven and accurate...

Страница 21: ...PRESSURE PRESSION DE GAZ MAX DESIGN T T NORMALE EQUIPPED FOR CONCU POUR SCFM W C EXTERNAL STATIC PRESSURE PRESSION STATIQUE EXTERIEURE AGAINST CONTE Minimum and maximum gas pressures IMPORTANT This s...

Страница 22: ...er air velocity over the burner is critical on direct fired gas units If the air velocity is not within the unit specifications the unit will not operate efficiently may have sporadic shutdowns and ma...

Страница 23: ...the Low Fire Time Delay Set the low fire time delay to 75 of its maximum setting See figure 44 or 45 for the location of the time delay setting WARNING Do not set the burner maximum firing rate based...

Страница 24: ...nd minimum fire may require the inlet air sensor to be initially set higher than desired in order to start the burner s Once high and low fire have been set the inlet air sensor should be turned down...

Страница 25: ...ol controller is used and the desired space temperature See figure 48 or 49 Maxitrol Series 14 Discharge temperature control Set the discharge temperature 65 F Typical IMPORTANT The Maxitrol Series 14...

Страница 26: ...ply and allow the pan to fill Adjust the float valve to shut off the water supply when the sump is filled to within 1 in of the bottom of the overflow See figure 52 Step 5 Check the Flow Rate The pump...

Страница 27: ...igure 53 Step 3 Close Solenoid With the pressure set press the Function Key for one second to deactivate Flow Test Mode and allow the supply solenoid to close Step 4 Check Media Start the cooling cycl...

Страница 28: ...loses and the drain solenoid opens to drain the supply line preventing possible freeze damage A drain solenoid is required for this option NOTE The Freeze Temperature is preset to the factory recommen...

Страница 29: ...ed to low or high speed from a remote control panel One half or one third reduction motors are used Potentiometer Control A variable frequency drive is controlled by input from a remote speed selector...

Страница 30: ...ch S3 Closed Power passes to N O ST1 which is energized and closed Power passes to inlet air sensor contact TS1 which is energized and closed if proper inlet air temperature is present Power passes to...

Страница 31: ...d and drains the supply line between the supply solenoid and the media To activate Drain Mode simultaneously press the Function and Enter Keys To deactivate Drain Mode and unlock the drain solenoid si...

Страница 32: ...or actuator to open fully or adjust limit switch Damper Limit Switch Jumper Missing Install jumper reference the units ladder diagram for terminals 24 Vac across terminals 6 and X Optional Exhaust Fan...

Страница 33: ...ep 2 115 Vac across terminals 104 and 101 High Limit HLC1 Tripped Reset Replace High Limit HLC1 Check on cause of control loss Continuity across terminals 105 and 108 115 Vac across terminals 103 and...

Страница 34: ...plug gap to 0 062 in Defective spark plug Replace spark plug Pressure drop across the burner between 0 60 and 0 675 in wc Adjust burner baffles Reference Direct Gas Start Up Step 3 Check burner pressu...

Страница 35: ...ter Air velocity greater than specified Reduce the air velocity through the media Are the headers in place and located near the entering side of the media Replace headers and or move the headers Refer...

Страница 36: ...l s unbalanced Clean and or balance wheel s Belts worn or loose Replace worn belts or tighten loose belts Reference V Belt drive maintenance in the maintenance section Yes Yes No No Yes Bearings worn...

Страница 37: ...d Increase the factor to increase the water supply or decrease the factor to decrease the water supply Press the Enter Key to save the On Time Factor and return to the Program Menu Step 4 Exit Program...

Страница 38: ...or drive misalignment will cause excessive bearing loads and may result in failure of the fan and or motor bearings IMPORTANT When replacing V belts on multiple groove drives all belts should be chan...

Страница 39: ...2 inch bore size and 8 shots for 2 inch 5 inch bore size with a hand grease gun Adjust relubrication frequency based on condition of purged grease A high quality lithium based grease conforming to NL...

Страница 40: ...IMPORTANT Replacement media should be from the same manufacturer and be the same size as the original media provided with the unit IMPORTANT When reinstalling the evaporative media make sure that it i...

Страница 41: ...er appropriate tool Replace or tighten any loose or missing fasteners on the mixing plates Always use zinc plated or stainless steel fasteners Inspect and clean the flame and spark rod Occasional repl...

Страница 42: ...ck if the coil is dry A mirror placed in the discharge will become fogged if moisture is present Repeat this procedure until the coil is dry and no fog appears on the mirror Let the coil stand for sev...

Страница 43: ...___ Phone __________________ Fax ___________________ Work Done By ___________________________________ Name Plate Information Model ________________________________________ Volts ___________ Hertz ____...

Страница 44: ...44 Date Time Notes Maintenance Log Maintenance Log Maintenance...

Страница 45: ...45 Date Time Notes Maintenance Log Maintenance Log Maintenance...

Страница 46: ...f Valve High Gas Pressure Test Port High Gas Pressure Switch Optional Modulating Valve To Burner Combination Shut off Valve Regulator Low Gas Pressure Test Port Low Gas Pressure Switch Optional Gas Co...

Страница 47: ...when pressure drop is above field adjustable set point 6 Terminal Strip 24 Volt power strip for control wiring 7 Main Disconnect On Off switch provides single point power connection to unit 8 Groundi...

Страница 48: ...prove defective during this period they should be returned to the nearest authorized motor service station Greenheck will not be responsible for any removal or installation costs As a result of our co...

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