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6

Centrifugal Single-Width Blower

®

Unit Start-Up

Visual Inspection of Equipment

The equipment type and arrangement should be 
verified as ordered at once when it arrives at the 
job site. When a discrepancy is found, the local 
representative must be notified immediately so that 
corrective action may be investigated, also verify 
electrical conformance to specifications. Unauthorized 
alterations and unauthorized backcharges will not be 
recognized by the fan manufacturer.
After the unit has been assembled, installed and all 
utilities have been hooked up, the unit is now ready for 
operation.

Check

Before starting the unit, check the following:
  1.  Disconnect and lock-out all power switches to fan.
  2.  Check all fasteners, set screws and locking collars 

on the fan, bearings, drive, and accessories for 
tightness.

  3.  Rotate the fan wheel by hand and assure no parts 

are rubbing.

  4.  Check for bearing alignment and lubrication.
  5.  Check the V-belt drive for proper alignment and 

tension.

  6.  Check all guarding (if supplied) for being securely 

attached and not interfering with rotating parts.

  7.  Check operation of variable inlet vanes or 

discharge dampers (if supplied) for freedom of 
movement.

  8.  Check all electrical connections for proper 

attachment.

  9.  Check housing and ductwork, if accessible, 

for obstructions and foreign material that may 
damage the fan wheel.

WARNING

Disconnect and secure to the 

OFF

 position all 

electrical power to the fan prior to inspection 
or servicing. Failure to comply with this safety 
precaution could result in serious injury or death.

Additional Steps for Initial Start-Up

1.  Check for proper wheel rotation by momentarily 

energizing the fan. Access to view the wheel can be 
gained through the blower housing access panel.

  One of the most frequently encountered problems 

are motors that are wired to rotate the wheel in the 
wrong direction. This is especially true with 3-phase 
installations where the motor will run in either 
direction, depending on how it has been wired. To 
reverse rotation of a 3-phase motor, interchange 
any two of the three 
electrical leads. Single 
phase motors can be 
reversed by changing 
internal connections 
as described on the 
motor label or wiring 
diagram. 

2.  Fans with multi-speed motors should be checked 

on low speed during initial start-up.

3.  Check for unusual noise, vibration or overheating of 

bearings. Refer to the “Troubleshooting” section of 
this manual if a problem develops.

4.  Grease may be forced out of the bearing seals 

during initial start-up. This is a normal self-purging 
feature for the type of bearing used on this product.

Vibration

On start-up and during operation, the unit should 
operate smoothly with minimal vibration. It is possible 
that a higher degree of vibration may be experienced. 
Excessive vibration if left unchecked, can cause a 
multitude of problems, including structural and/or 
component failure. The most common sources of 
vibration are listed.

Many of these 
conditions can 
be discovered by 
careful observation. 
Refer to the 
troubleshooting 
section of this 
manual for 
corrective actions. If 
observation cannot 
locate the source of 

vibration, a qualified technician using vibration analysis 
equipment should be consulted. If the problem is 
wheel unbalance, in-place balancing can be done 
through the access panel located on the side of each 
fan’s tubular housing. Any correction weights added to 
the wheel should be welded to either the wheel back 
(single-plane balance) or to the wheel back and wheel 
cone (two-plane balance).

Common Sources of Vibration

1.  Wheel Unbalance
2.  Drive Pulley Misalignment
3.  Incorrect Belt Tension
4.  Bearing Misalignment
5.  Mechanical Looseness
6.  Faulty Belts
7.  Drive Component Unbalance
8.  Poor Inlet/Outlet Conditions
9.  Foundation Stiffness

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Rotation

Rotation

Backward Inclined

Forward Curved

Airflow

Airflow

Backward Inclined

Forward Curved

Airflow

Airflow

These are the original drawings on the Illustrator file
when I opened it. The IOM had the wheel layered on 
top of the scroll.
I will incorporate the 
wheel on the scroll
without creating
an additional 
layer in the 
InDesign file.

April 19, 2011

I positioned the wheels onto the scroll outline. The forward curved wheel was mirrored and 
positioned on the scroll above. This is how was done in the InDesign Utility Fans IOM file.
The wheel was laid on top of the scroll within the InDesign file. Better to do this within Illustrator.

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Airflow

Airfoil

Centrifugal 

Backward Inclined

Forward Curved

Airfoil

Содержание CSB

Страница 1: ...to rotate without striking or rubbing any stationary objects 3 Motor must be securely and adequately grounded 4 Do not spin fan wheel faster than the maximum cataloged fan RPM Adjustments to fan speed with Variable Frequency Drives VFD may affect motor load If the fan RPM is changed the motor current should be checked to make sure it is not exceeding the motor nameplate amps 5 Do not allow the pow...

Страница 2: ...atures should be evenly maintained between 30 to 110 F 1 to 43 C wide temperature swings may cause condensation and sweating of metal parts All accessories must be stored indoors in a clean dry atmosphere Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid sweating of metal parts allow cold parts to reach room temperature To dry parts and packag...

Страница 3: ... assure no parts are rubbing 3 Ensure wheel backplate is equidistant from inlet cone ID on both sides in case of double wide wheel for proper wheel centering Table of Contents System Set Up 4 Installation Discharge Positions 5 Method for Wheel Centering 5 V Belt Drive Installation 5 Alignment of Pulleys and Belts 5 Wheel Rotation 5 Unit Start Up Visual Inspection of Equipment 6 Check 6 Additional ...

Страница 4: ... 6 0 4 R o t ati One fan wheel diameter 3 4 to one fan wheel diameter One fan diameter 3 4 to one fan wheel diameter Parallel Fan Installation System Set Up Installations with inlet or discharge configurations that deviate from this manual may result in reduced fan performance Restricted or unstable flow at the fan inlet can cause pre rotation of incoming air or uneven loading of the fan wheel yie...

Страница 5: ...sheaves on shafts Do not drive sheaves on as this may result in bearing damage 3 Align fan and motor sheaves with a straight edge or string and tighten 4 Place belts over sheaves Do not pry or force belts as this could result in damage to the cords in the belts 5 Adjust the tension until the belts appear snug Run the unit for a few minutes and allow the belts to set properly 6 With the fan off and...

Страница 6: ...ding on how it has been wired To reverse rotation of a 3 phase motor interchange any two of the three electrical leads Single phase motors can be reversed by changing internal connections as described on the motor label or wiring diagram 2 Fans with multi speed motors should be checked on low speed during initial start up 3 Check for unusual noise vibration or overheating of bearings Refer to the ...

Страница 7: ...o loose or too tight or misaligned sheaves Abnormally high belt tension or drive misalignment will cause excessive bearing loads and may result in failure of the fan and or motor bearings Conversely loose belts will cause squealing on start up excessive belt flutter slippage and overheated sheaves Either excessively loose or tight belts may cause fan vibration When replacing V belts on multiple gr...

Страница 8: ...ting and until clean grease is seen purging from the bearing The lubrication interval may be modified based on the condition of the purged grease If bearing is not visible to observe purged grease lubricate with number of shots indicated in chart for bore size For conditions including high temperatures moisture dirt or excessive vibration consult the factory for a specific lubrication interval for...

Страница 9: ... procedures Before putting the new bearings on the shaft you may need to break what is called swivel torque on the bearings depending on style of bearing This is done by holding the bearing housing securely and being able to move the inner bearing race around freely 2 Apply light film of oil on shaft then gently slide the new bearings onto the shaft Do not hammer bearing onto shaft 3 Align bearing...

Страница 10: ...tude Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned off or disconnected Check for correct supply voltage Drive Check for b...

Страница 11: ...____________________________ ________________________________________________ ________________________________________________ Date________________ Time________________ AM PM Notes ___________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ____________________________...

Страница 12: ...n within the product area tab and in the Technical Data Library info greenheck co in www greenheck co in www greenheck com Our Commitment AMCA Publication 410 96 Safety Practices for Users and Installers of Industrial and Commercial Fans provides additional safety information This publication can be obtained from AMCA International Inc at www amca org 484640 CSB Rev 1 June 2020 Copyright 2020 Gree...

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