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7

Centrifugal Single-Width Blower

®

Routine Maintenance and 

Operation

Once the unit has been put into operation, a routine 
maintenance schedule should be set up to accomplish 
the following:
1.  Lubrication of bearings and motor.
2.  Wheel, housing, bolts and set screws on the entire 

fan should be checked for tightness.

3.  Any dirt accumulation on the wheel or in the 

housing should be removed to prevent unbalance 
and possible damage.

4. Inspect fan impeller and housing looking for fatigue, 

corrosion, or wear.

Fan Operation

All fans should be run every thirty (30) days, or at least 
“bumped” every thirty days. It is preferred that each 
fan is run as this causes all electrical and mechanical 
components to get up to temperature, displacing any 
formed condensation, redistributes load on bearings, 
and redistributes grease in the bearings (motor and 
shaft bearings).

CAUTION

When operating conditions of the fan are to be 
changed (speed, pressure, temperature, etc.), 
consult manufacturer to determine if the unit can 
operate safely at the new condition.

CAUTION

When performing any service to the fan, disconnect 
the electrical supply and secure fan impeller.

Belt Drive Maintenance

V-belt drives must be checked on a regular basis 
for wear, tension, alignment and dirt accumulation. 
Premature or frequent belt failures can be caused by 
improper belt tension (either too loose or too tight) 
or misaligned sheaves. Abnormally high belt tension 
or drive misalignment will cause excessive bearing 
loads and may result in failure of the fan and/or motor 
bearings. Conversely, loose belts will cause squealing 
on start-up, excessive belt flutter, slippage and 
overheated sheaves. Either excessively loose or tight 
belts may cause fan vibration.
When replacing V-belts on multiple groove drives 
all belts should be changed to provide uniform 
drive loading. Use a set of matched belts whenever 
possible. Do not pry belts on or off the sheave. Loosen 
belt tension until belts can be removed by simply lifting 
the belts off the sheaves. After replacing belts, ensure 
that slack in each belt is on the same side of the drive. 
Belt dressing should never be used.
Do not install new belts on worn sheaves. If the 
sheaves have grooves worn in them, they must be 
replaced before new belts are installed.
The proper tension for operating a V-belt drive is 
the lowest tension at which the belts will not slip at 
peak load conditions. Belts are adjusted by raising or 
lowering the motor 
pivot plate. For 
initial tensioning, 
the proper 
belt deflection 
halfway between 
sheave centers is 
1/64-inch for each 
inch of belt span. 
For more information about measuring belt tension, 
refer to Greenheck’s Product Application Guide, 
FA/127-11, Measuring Belt Tension, found online at 
www.greenheck.com in the library section.

Check belt tension two times during the 
first 24 hours of operation and periodically 
thereafter.

Belt Span

Deflection = Belt Span

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Содержание CSB

Страница 1: ...to rotate without striking or rubbing any stationary objects 3 Motor must be securely and adequately grounded 4 Do not spin fan wheel faster than the maximum cataloged fan RPM Adjustments to fan speed with Variable Frequency Drives VFD may affect motor load If the fan RPM is changed the motor current should be checked to make sure it is not exceeding the motor nameplate amps 5 Do not allow the pow...

Страница 2: ...atures should be evenly maintained between 30 to 110 F 1 to 43 C wide temperature swings may cause condensation and sweating of metal parts All accessories must be stored indoors in a clean dry atmosphere Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid sweating of metal parts allow cold parts to reach room temperature To dry parts and packag...

Страница 3: ... assure no parts are rubbing 3 Ensure wheel backplate is equidistant from inlet cone ID on both sides in case of double wide wheel for proper wheel centering Table of Contents System Set Up 4 Installation Discharge Positions 5 Method for Wheel Centering 5 V Belt Drive Installation 5 Alignment of Pulleys and Belts 5 Wheel Rotation 5 Unit Start Up Visual Inspection of Equipment 6 Check 6 Additional ...

Страница 4: ... 6 0 4 R o t ati One fan wheel diameter 3 4 to one fan wheel diameter One fan diameter 3 4 to one fan wheel diameter Parallel Fan Installation System Set Up Installations with inlet or discharge configurations that deviate from this manual may result in reduced fan performance Restricted or unstable flow at the fan inlet can cause pre rotation of incoming air or uneven loading of the fan wheel yie...

Страница 5: ...sheaves on shafts Do not drive sheaves on as this may result in bearing damage 3 Align fan and motor sheaves with a straight edge or string and tighten 4 Place belts over sheaves Do not pry or force belts as this could result in damage to the cords in the belts 5 Adjust the tension until the belts appear snug Run the unit for a few minutes and allow the belts to set properly 6 With the fan off and...

Страница 6: ...ding on how it has been wired To reverse rotation of a 3 phase motor interchange any two of the three electrical leads Single phase motors can be reversed by changing internal connections as described on the motor label or wiring diagram 2 Fans with multi speed motors should be checked on low speed during initial start up 3 Check for unusual noise vibration or overheating of bearings Refer to the ...

Страница 7: ...o loose or too tight or misaligned sheaves Abnormally high belt tension or drive misalignment will cause excessive bearing loads and may result in failure of the fan and or motor bearings Conversely loose belts will cause squealing on start up excessive belt flutter slippage and overheated sheaves Either excessively loose or tight belts may cause fan vibration When replacing V belts on multiple gr...

Страница 8: ...ting and until clean grease is seen purging from the bearing The lubrication interval may be modified based on the condition of the purged grease If bearing is not visible to observe purged grease lubricate with number of shots indicated in chart for bore size For conditions including high temperatures moisture dirt or excessive vibration consult the factory for a specific lubrication interval for...

Страница 9: ... procedures Before putting the new bearings on the shaft you may need to break what is called swivel torque on the bearings depending on style of bearing This is done by holding the bearing housing securely and being able to move the inner bearing race around freely 2 Apply light film of oil on shaft then gently slide the new bearings onto the shaft Do not hammer bearing onto shaft 3 Align bearing...

Страница 10: ...tude Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned off or disconnected Check for correct supply voltage Drive Check for b...

Страница 11: ...____________________________ ________________________________________________ ________________________________________________ Date________________ Time________________ AM PM Notes ___________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ____________________________...

Страница 12: ...n within the product area tab and in the Technical Data Library info greenheck co in www greenheck co in www greenheck com Our Commitment AMCA Publication 410 96 Safety Practices for Users and Installers of Industrial and Commercial Fans provides additional safety information This publication can be obtained from AMCA International Inc at www amca org 484640 CSB Rev 1 June 2020 Copyright 2020 Gree...

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