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Centrifugal, Industrial and Filtered Supply

10

Once the unit has been put into operation, a routine 
maintenance schedule should be set up to accomplish 
the following:

1.  Lubrication of bearings and motor (see below).

2.  Wheel, housing, bolts and set screws on the entire 

fan should be checked for tightness.

3.  Any dirt accumulation on the wheel or in the housing 

should be removed to prevent unbalance and 
possible damage.

4.  Isolation bases should be checked for freedom 

of movement and the bolts for tightness. Springs 
should be checked for breaks and fatigue. Rubber 
isolators should be checked for deterioration.

5.  Inspect fan impeller and housing looking for fatigue, 

corrosion or wear.

When performing any service to the fan, disconnect the 
electrical supply and secure fan impeller.

Motors

Motor maintenance is generally limited to cleaning 
and lubrication. Cleaning should be limited to exterior 
surfaces only. Removing dust and grease build up on 
the motor housing assists proper motor cooling. Never 
wash-down motor with high pressure spray. 

Greasing of motors is only intended when fittings are 
provided. Many fractional motors are permanently 
lubricated for life and require no further lubrication. 
Motors supplied with grease fittings should be 
greased in accordance with the manufacturer’s 
recommendations.

CAUTION

When operating conditions of the fan are to be 
changed (speed, pressure, temperature, etc.), consult 
Greenheck to determine if the unit can operate safely 
at the new conditions.

Shaft Bearings

The bearings for Greenheck fans are carefully selected 
to match the maximum load and operating conditions 
of the specific class, arrangement, and fan size. The 
instructions provided in this manual and those provided 
by the bearing manufacturer will minimize any bearing 
problems. Bearings are the most critical moving part 
of the fan, therefore special care is required when 
mounting them on the unit and maintaining them.

Refer to the following chart and the manufacturers 
instructions for grease types and intervals for various 
operating conditions. Never mix greases made with 
different bases. This will cause a breakdown of the 
grease and possible failure of the bearing.

Recommended Bearing Lubrication Schedule

Relubrication Schedule in Months*

Fan  

RPM

Bearing Bore (inches)

1

2

 -  

1

1

1

8

 -  

1

1

2

1

5

8

 -  

1

7

8

1

15

16

 - 

2

3

16

2

7

16 

- 3

3

3

16

 - 

3

1

2

3

15

16

 - 

4

1

2

4

15

16

 - 

5

1

2

To 250

12

12

12

12

12

12

10

8

500

12

12

11

10

8

7

5

4

750

12

9

8

7

6

4

3

2

1000

12

7

6

5

4

3

2

1

1250

12

6

5

4

3

2

1

.5

1500

12

5

4

3

2

1

.75

2000

12

3

3

2

1

.5

.25

2500

12

2

2

1

.5

.25

3000

12

2

1

.5

.25

3500

12

1

.5

.25

4000

12

.5

.25

5000

12

.25

Number  

of shots**

4

8

8

10

16

25

41

57

 * Lubrication interval is based on 12 hour day operation and 

maximum 160˚F housing temperature. For 24 hour per day 
operation, the interval should be cut in half.

 ** Lubricant should be added with the shaft rotating and 

until clean grease is seen purging from the bearing. The 
lubrication interval may be modified based on the condition 
of the purged grease. If bearing is not visible to observe 
purged grease, lubricate with number of shots indicated for 
bore size.

 • For conditions including high temperatures, moisture, dirt 

or excessive vibration, consult the factory for a specific 
lubrication interval for your application.

 • Lubricant should be a high quality lithium complex grease 

conforming to NLGI Grade 2. Factory recommends Mobilux 
EP-2 or synthetic Mobilith SHC100.

 • The use of synthetic lubricants will increase lubrication 

intervals by approximately three times.

 • Storage periods of three months or longer require monthly 

rotation of the shaft and purging grease prior to storage and 
start-up.

Routine Maintenance

WARNING

Before taking any corrective action, make certain unit 
is not capable of operation during repairs.

Содержание AFDW

Страница 1: ...ore moving forward 1 Follow all local electrical and safety codes as well as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Cod...

Страница 2: ...he surfaces Wipe clean thoroughly with Tectyl 506 Ashland Inc or the equivalent For hard to reach internal surfaces or for occasional use consider using Tectyl 511M Rust Preventive or WD 40 or the equ...

Страница 3: ...alled and secure Do not spin fan wheel faster than the maximum cataloged fan RPM Adjustments to fan speed signi cantly affects motor load If the fan RPM is changed the motor current should be checked...

Страница 4: ...rs are recommended to prevent damage to the unit Failure to use spreader bars may result in damage which becomes the installer s responsibility Guards Motor Cover Weatherhood Shaft Belt Inlet or Outle...

Страница 5: ...cted Inlet Installations Inlet Duct Turns Installation of a duct turn or elbow too close to the fan inlet reduces fan performance because air is loaded unevenly into the fan wheel To achieve full fan...

Страница 6: ...ding vibration isolators should be used The fan is mounted directly on the isolation base and must be supported for the entire length of the fan base angle Refer to the Centrifugal Fan Isolation Base...

Страница 7: ...ment points for belt guard mounting bracket locations These locations vary with motor mounting position arrangement and fan type The bearing supports and fan structure are used in most instances and w...

Страница 8: ...bolts and centering the wheel is acceptable as a secondary option Overlap or offset is adjusted by loosening the wheel hub from the shaft and moving the wheel to the desired position along the shaft...

Страница 9: ...tructural and or component failure Many of these conditions can be discovered by careful observation Refer to the troubleshooting section of this manual for corrective actions If observation cannot lo...

Страница 10: ...s Bearings are the most critical moving part of the fan therefore special care is required when mounting them on the unit and maintaining them Refer to the following chart and the manufacturers instru...

Страница 11: ...Application Guide FA 127 11 Measuring Belt Tension found online at greenheck com in the Resources section Check belt tension before start up and after the rst 24 hours of operation The belt tension sh...

Страница 12: ...data sheet Four disposable foam brushes One sheet sandpaper Repair procedure details NOTE While the manufacturer provides heavy duty quality products for marine environments routine paint touch ups ma...

Страница 13: ...CAUTION A fan manufactured with an explosion resistant motor does not certify the entire unit to be explosion proof Refer to UL Listing Mark for the fans approved usage Each fan bears a manufacturer...

Страница 14: ...nd Filtered Supply 14 Industrial Process Heat Slinger Weatherhood Arrangement 10 only Volume Control Damper Outlet Companion Flange Outlet Flange Inlet Flange Inlet Companion Flange Shaft Bearings Bel...

Страница 15: ...d or new lters are ready to be installed place the lters back into the racks in the reverse order of which they were removed When all lters are in place close and secure the top roof panels High Horse...

Страница 16: ..._____Time _____________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ ____________________...

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