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4. Machine-Parts Description

The star in your cabinet

4-002 Description of the Individual Assembly Groups

Electrical Switch Box of Ecopress-Pneumatic

Illustration 4-002-05

Lead cable 5 x 1.5 mm

Thermal excess current release

Electric safety feature (fuse) for control circuit; reserve fuse in switch box cover

Power contactor switches the motor on

Cable to the electric motor

P-E-transformer switches on the power contactor and, therewith, the motor

Adjusting screw to set the operating speed. The more the adjusting screwed in turned
inwardly, the slower the operating speed

One-way restrictor valve

Adjusting screw to set the after-running time of the electric motor;

Warning: This screw must not be adjusted.

Electrical Switch Box of Ecopress-Manual

Illustration 4-002-06

Lead cable 5 x 1.5 mm

Thermal excess current release

Electric safety feature (fuse) for control circuit, reserve fuse in switch box cover

Power contactor switches the motor on

Cable to the electric motor

Cable to the roller limit switch, see Position 7

Roller limit switch turns on the power contactor and , therewith, the motor

Содержание GRASS ECOPRESS

Страница 1: ...The star in your cabinet GRASS ECOPRESS O P E R AT I N G I N S T R U C T I O N S Ecopress Pneumatic Ecopress Manual...

Страница 2: ...ower of the supply line according to the local codes and regulations but at least 1 5 mm 2 Securing the supply line with a maximum 1 5 x nominal current according to the identification plate with a ma...

Страница 3: ...of the individual assembly groups 16 21 4 003 Gear box Hole line boring of the Ecopress 22 23 4 004 Description of the operating elements 24 25 4 005 Machine s function 25 4 006 Pneumatic wiring diagr...

Страница 4: ...000 52 53 7 403 Drilling the hole line borings only with accessories 54 55 7 404 Drilling the fronts for Grass Zarge System 6000 7000 56 57 7 405 Drilling the back panels for Grass Zarge System 6000 7...

Страница 5: ...01 Mounting the drill bit 34 7 202 01 02 Mounting the insertion die 34 7 203 01 04 Mounting the 5 spindle hole line boring gearbox 36 7 204 01 04 Mounting the pendulum stop 38 7 301 01 Adjusting the...

Страница 6: ...meets the latest regulations and technical standards The manufacturer is under no obligation to modify machines free of charge due to changed regulations standards or specifications In case of guarant...

Страница 7: ...ly The operator should be especially careful with larger workpieces that project out over the machine We strongly recommend using a larger support base or additional support bases for the workpiece Sh...

Страница 8: ...ation about dangers etc serve to ensure safety and may not in any case be removed or be made inoperable The main switch which can be turned off to prevent unauthorized start ups must be turned off dur...

Страница 9: ...l sets forward feed for stroke motion non self locking buttons with collar meet safety margins EN 294 depending on the risks the Ecopress Manual has only a manual feed Control System electrical contro...

Страница 10: ...l protected maximum amount 0 48 mg m3 Description of the interface exhaust connection piece Suction exhaust pipe 80 mm Minimum air speed 17 9 m sec Static suction 480 Pa Connection of the Suction Syst...

Страница 11: ...installed consists of machine table depth stop with 2 clamping levers and a very legible scale stabile durable machine frame motor support with electric motor and gearbox insertion die arm into which...

Страница 12: ...of Accessories Side stop left Right 10 13 15 mm Center 0 point gauge Stop pin Pendulum stop Adjustment setting gauge Pneumatik hold down device Insertion die for different hinges Insertion die for dif...

Страница 13: ...0 90266 Insert die for base plate G DZK 3000 90267 Insert die for H fele Rafix fastener 90854 Insert die for Hettich fastener VB 20 39467 Insert die for special products available upon request special...

Страница 14: ...14 4 Machine Parts Description The star in your cabinet Ilustration 4 001 01 Illustration 4 001 02...

Страница 15: ...d insertion arm into which the insert dies are placed 4 Electrical switch box on the back side of the machine 5 Control panel 6 Pneumatic cylinder 4 001 2 Overview of Ecopress Manual with Assembly Gro...

Страница 16: ...16 4 Machine Parts Description The star in your cabinet Illustration 4 002 01 Illustration 4 002 02...

Страница 17: ...uded in standard equipment 10 Zero point for stop adjustment gauge 11 Pendulum stop 12 Pneumatic work piece hold down device available only with Ecopress Pneumatic Motor Support Illustration 4 002 02...

Страница 18: ...18 4 Machine Parts Description The star in your cabinet Illustration 4 002 03 Illustration 4 002 04...

Страница 19: ...er connection motor support 10 Pneumatic cylinder 11 Electric motor 12 Control cam changes from the feed speed to the operating speed 13 Start button for drilling and insertion cycle 14 Alternative sw...

Страница 20: ...20 4 Machine Parts Description The star in your cabinet Illustration 4 002 05 Illustration 4 002 06...

Страница 21: ...ew to set the operating speed The more the adjusting screwed in turned inwardly the slower the operating speed 8 One way restrictor valve 9 One way restrictor valve 10 Adjusting screw to set the after...

Страница 22: ...22 4 Machine Parts Description The star in your cabinet Illustration 4 003 01 Illustration 4 003 02 42 32 32 11 32 32 32 32 64...

Страница 23: ...with dowel distance of 32 mm Bore holes for drawer front with a distance of 32 or 64 mm for the Grass Zarge system 6000 7000 Bore holes for drawer back panels for Grass Zarge system 6000 7000 with pe...

Страница 24: ...24 4 Machine Parts Description The star in your cabinet Illustration 4 004 01 Illustration 4 004 02...

Страница 25: ...as to escape through the one way restrictor valve 6 illustration 4 006 01 Consequently the exhaust air also flows through the one way restrictor valve 4 illustration 4 006 01 and activates the P E tra...

Страница 26: ...Illustration 4 006 01 26 4 Machine Parts Description The star in your cabinet 1 2 21 7 8 4 2 3 5 1 2 2 3 1 9 max 10 bar 1 10 10 2 1 3 6 4 5 Einstellung 0 55 0 6 MPa 5 5 6 bar...

Страница 27: ...zi RFU 482 One way restrictor valve 1 8 Motor after running time 5 Festo P E 1 8 P E transformer 1 8 Switches on motor protection 6 H rbiger DRV 1 8 One way restrictor valve 1 8 Adjusts the operating...

Страница 28: ...7 407 01 28 4 Machine Parts Description The star in your cabinet Elektroschrank 11 MOBRF R11 S1 P 98 97 95 96 F1 T1 T2 T3 K1 A1 A2 L1 T1 L2 T2 L3 T3 L1 L2 L3 N PE J1 M1 U V W PE Q1 L1 L2 L3 T3 T2 T1 F...

Страница 29: ...1 8 P E transformer Switches on power circuit protection S2 Omron D4MC 2020 Roller limit switch Switches on power circuit protection S3 Electric volume flow monitor Motor runs only when dust collecti...

Страница 30: ...Illustration 5 003 01 Illustration 5 003 02 Illustration 5 003 03 Illustration 5 003 04 30 5 Shipping and Installation of Machines The star in your cabinet...

Страница 31: ...of a suitable table or suitable stand b Position 2 illustration 5 003 01 Push fence completely onto both aluminum profiles then tighten both clamping levers illustration 5 003 02 03 c Position 3 illu...

Страница 32: ...Illustration 5 003 05 Illustration 5 003 06 Illustration 5 003 07 Illustration 5 003 08 Illustration 5 003 09 Illustration 5 003 10 32 6 Start Up The star in your cabinet...

Страница 33: ...provided 2 m long 5 pole connecting cable Depending on the country of destination a socket CEE 5x 16 A will be installed For the wiring diagram see chapter 4 007 page 28 Warning The electrical hook up...

Страница 34: ...Illustration 7 201 01 Illustration 7 202 01 Illustration 7 202 02 34 7 Operating the Unipress Unipress The star in your cabinet...

Страница 35: ...llustration 7 201 01 Tools needed Allen wrench 3 mm Turn off the main switch on the electric motor Loosen the fastening screw 1 with the Allen wrench 3 mm Insert the drill bit until the stop noting t...

Страница 36: ...Illustration 7 203 01 Illustration 7 203 02 Illustration 7 203 03 Illustration 7 203 04 Illustration 7 203 05 Illustration 7 203 06 36 7 Operating the Ecopress The star in your cabinet...

Страница 37: ...crews according to chapter 7 201 Mount the 5 spindle hole line boring gearbox noting the position of the drill chucks and the position of the coupling of the 5 spindle hole line boring gearbox Tighten...

Страница 38: ...Illustration 7 204 01 Illustration 7 204 02 Illustration 7 204 03 Illustration 7 204 04 Illustration 7 204 05 Illustration 7 204 06 38 7 Operating the Ecopress The star in your cabinet...

Страница 39: ...ide must always be above Adjust the set screw 6 illustration 7 204 03 with an Allen wrench and open end fork wrench according to illustration 7 204 04 so that the same dimensions are legible at positi...

Страница 40: ...Illustration 7 301 01 Illustration 7 302 01 40 7 Operating the Ecopress The star in your cabinet...

Страница 41: ...clockwise the adjusting control moves downward over the thread The boring depth is decreased about 1 mm for each rotation Tighten the set screw 7 302 Adjusting the Boring Distance Illustration 7 302...

Страница 42: ...Illustration 7 303 01 Illustration 7 304 01 42 7 Operating the Ecopress The star in your cabinet...

Страница 43: ...operating speed The harder the workpiece is the slower the operating speed the less the tool cuts the slower the operating speed 7 304 Adjusting the Turn On Timing for the Electric Motor of the Ecopr...

Страница 44: ...illustration 7 305 01 illustration 7 306 01 44 7 Operating the Ecopress The star in your cabinet...

Страница 45: ...n the upper position The switch cam 1 must be mounted far enough upward that the motor does not run while hardware is being inserted 7 306 Adjusting the Side Stops Illustration 7 306 01 Tools needed O...

Страница 46: ...Illustration 7 307 01 Illustration 7 307 02 Illustration 7 307 03 46 7 Operating the Ecopress The star in your cabinet...

Страница 47: ...the adjustment ring D illustration 7 307 02 against the stop latch E illustration 7 307 02 of the side stops Tighten the flap screw Caution Flap screw must point upward Use more adjustment rings if ne...

Страница 48: ...Illustration 7 308 01 Illustration 7 309 01 48 7 Operating the Ecopress The star in your cabinet...

Страница 49: ...cessary the index ruler lies on the 4th stop with edge A1 and the other 3 stops can be set In order to avoid adjustment errors respectively adjustment precision between left and right we recommend set...

Страница 50: ...Illustration 7 401 01 Illustration 7 401 02 50 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Страница 51: ...ain switch The Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop...

Страница 52: ...Illustration 7 402 01 Illustration 7 402 01 52 7 Operating the Ecopress The star in your cabinet XX 32 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4...

Страница 53: ...witch The Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop Clam...

Страница 54: ...Illustration 7 403 01 Illustration 7 403 02 54 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Страница 55: ...if necessary See chapter 7 304 305 Adjust the side stops See chapter 7 306 307 309 Adjust the hold down clamp if necessary See chapter 7 308 Turn on the main switch The Ecopress is now ready to operat...

Страница 56: ...Illustration 7 404 01 Illustration 7 404 02 56 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 64 XX 32...

Страница 57: ...f necessary See chapter 7 308 Turn on the main switch The Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the s...

Страница 58: ...Illustration 7 405 01 Illustration 7 405 02 58 7 Operating the Ecopress The star in your cabinet XX XX 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4...

Страница 59: ...Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the pendulum stop Press the start button with the second hand until the drilling cycle is com...

Страница 60: ...Illustration 7 406 01 Illustration 7 406 02 60 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Страница 61: ...e Ecopress is now ready to operate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop Clamp the wo...

Страница 62: ...Illustration 7 407 01 Illustration 7 407 02 62 7 Operating the Ecopress The star in your cabinet XX 32 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4...

Страница 63: ...perate Operating the Ecopress Pneumatic Place the workpiece on the machine table with one hand pressed against the stops on the fence and against the side stop Clamp the workpiece in the hold down cla...

Страница 64: ...Illustration 7 408 01 Illustration 7 408 02 64 7 Operating the Ecopress The star in your cabinet 1 2 3 4 5 6 7 8 9 10 11 0 0 1 2 3 4 5 6 7 8 0 1 2 3 4 XX...

Страница 65: ...otor if necessary See chapter 7 304 305 Adjust the side stops See chapter 7 306 307 309 Adjust the hold down clamping device if available See chapter 7 308 Turn on the main switch The Ecopress is now...

Страница 66: ...Illustration 8 001 01 66 8 Trouble Shooting and Problem Solving The star in your cabinet...

Страница 67: ...ting speed cannot be adjusted according to chapter 7 303 a technician or specialist must be consulted Pneumatic Wiring Diagram chapter 4 006 8 003 Motor Does Not Run Turn off the main switch Check if...

Страница 68: ...Illustration 8 005 01 Illustration 8 005 02 68 8 Trouble Shooting and Problem Solving The star in your cabinet...

Страница 69: ...pecialist should be consulted For wiring diagram see chapter 4 006 8 005 Parts Do Not Fit The Drill Patterns When Inserted illustration 8 005 01 02 Drill a hole pattern Turn off the main switch Mount...

Страница 70: ...drilling Correct according to point 8 001 Check to see if the side stops are operational Clean if necessary Check the position of the insertion dies Correct according to point 8 005 Yearly The Ecopre...

Страница 71: ...Grass or unauthorized spare parts as well as use of non Grass or unauthorized accessories without the express written consent of Grass GmbH We reserve the right to make technical modifications for wh...

Страница 72: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 72...

Страница 73: ...hine frame various gearbox components Aluminum Parts of the side stops gearbox casing all measurement rulers the complete machine table motor support motor distance spacer Various plastics Cover caps...

Страница 74: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 74...

Страница 75: ...r selling the machine Buyer Name Street Zip Code City Country Telephone number Fax number After reselling the machine please return the completed resale form to the manufacturer The buyer agrees to st...

Страница 76: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 76...

Страница 77: ...e boring Drill fronts for Zarge System Drill back panels for Zarge System Drill handle borings in fronts Other applications please indicate Operating time of the machine approximately hours per month...

Страница 78: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 78...

Страница 79: ...here are better machines available yes no because my usage needs have changed yes no because of price yes no because yes no because yes no because yes no because yes no because yes no because Please c...

Страница 80: ...The star in your cabinet To Grass GmbH Grass Platz 1 A 6973 H chst Austria From 80...

Страница 81: ...The star in your cabinet 81 Note...

Страница 82: ...rna Str 1407 Sofia Tel Fax 92 9625823 Canary Islands Ferrotea S L C Martinez Morales 10 E 38320 La Cuesta La Laguna Tenerife Tel 922 66 21 18 Fax 922 66 21 19 Croatia SIGMA PLUS d o o Splitska 38 HR 2...

Страница 83: ...ries Hands Trading LLC Al Ghaith Building Showroom No 2 Abu Dhabi Road P O Box 11873 Dubai U A E Tel 04 338 87 35 Fax 04 338 87 63 e mail hands emirates net ae Hong Kong Ming Tat Hong Hardware Supplie...

Страница 84: ...7 02 300 E The star in your cabinet 4 01 99003012922692 30 000001 20 00 GRASS Werbung Grass GmbH A 6973 Hoechst Grass Platz 1 Tel 43 0 55 78 701 0 Fax 43 0 55 78 701 59 Internet www grass at e mail i...

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