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gmb / BA PowerGear_EN as of May 2015 / 29.10.2015

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Table of contents

1. General notes

1.1 Use of the operating instructions
1.2 Significance of the warning notes

1.3 Exclusion of liability
1.4 Copyright

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2. Intended use of MS-Graessner Gear Units

3. Conversions and alterations / Modifications of the product

4. Set-up of gear unit / Technical data

4.1  Set-up of gear unit
4.2  Type designations
4.3  Performance tables PowerGear
4.4  Technical data PowerGear
4.5  Type plate

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5. Safety notes

  5.1  Basic duties
  5.2  Qualified personnel
  5.3  Environmental protection

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6. Transport, storage and long term storage

  6.1  Transport
  6.2  Storage conditions
  6.3  Long-term storage
  6.4  To be noted before commissioning

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7.  Installation

  7.1  General installation instructions
  7.2  Gear unit installation in plant
  7.3  Installation positions
  7.4  Fitting of motors
  7.5  Installation of the other fitted components
  7.6  Finishing work

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8. Commissioning

9. Operation of the PowerGear gear units

9.1  General notes on operation
9.2  To be watched out for during operation
9.3  Irregularities

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Содержание PowerGear HS110

Страница 1: ...rGear_EN as of 29 October 2015 Page 1 of 23 Spiral bevel gear P Po ow we er rG Ge ea ar r Installation and operating instructions PowerGear P54 to P450 X54 to X280 S90 to S170 Issue 2015 01 Ident No BA 21P00030 EN ...

Страница 2: ...Gear 4 5 Type plate 5 5 6 7 8 8 5 Safety notes 5 1 Basic duties 5 2 Qualified personnel 5 3 Environmental protection 9 9 9 9 6 Transport storage and long term storage 6 1 Transport 6 2 Storage conditions 6 3 Long term storage 6 4 To be noted before commissioning 10 10 10 10 10 7 Installation 7 1 General installation instructions 7 2 Gear unit installation in plant 7 3 Installation positions 7 4 Fi...

Страница 3: ... 16 16 16 11 Inspection and maintenance 11 1 General notes 11 2 Service intervals 11 3 Oil service life 11 4 Oil change 11 5 Checking gear unit condition 17 17 17 17 17 18 12 Replacement parts replacement part stocks service 12 1 Replacement parts 12 2 Replacement part stocks 12 3 Service department 18 18 18 18 13 Index alphabetic 19 ...

Страница 4: ...instructions We reserve all rights to implement technical modifications on components whilst retaining performance capabil ity and safety of the gear units 1 2 Significance of the warning notes The warning notes appear in the context in which a hazard may occur and refer to the same They refer to haz ards and possible consequences if such hazards are not remedied The notes on personal safety are h...

Страница 5: ...ompliant with the intended use The manufacturer does not accept any liability whatsoever for any damage resulting therefrom This risk shall be solely borne by users PowerGear gear units can be used in a wide range of different areas therefore responsibility for the specific application passes to users upon commencement of such use 3 Conversions and alterations Modifications of the product PowerGea...

Страница 6: ...Wa 1 and Wa 3 Fits on the shaft ends in k6 Type series H shown in ratio 1 1 in Wa 2 WA shaft arrangement with fits in H7 at both shaft ends of the output shaft Fit on the drive shaft end in k6 The bearings are provided as tapered roller bearings The drive pinions are shrunk into the driven pinion gears on the shaft In the case of the reinforced X version the drive shafts are provided as pinion sha...

Страница 7: ...9 10 2015 Page 7 of 23 key in addition there is a light shrink fitting For the ratio 2 1 the pinion is shrunk onto the drive shaft The bevel gear is screwed and bolted with the hub this sits in a feather key connection on the output shaft ...

Страница 8: ...dard Nominal torque on output T2N Nm at P54 P75 P90 P110 P140 P170 P210 P240 P280 P360 P450 I 1 1 15 45 78 150 360 585 1300 2150 3200 3750 6600 I 1 5 15 45 78 150 360 585 1300 2150 3200 3550 7000 I 2 1 12 42 68 150 330 544 1220 2010 3050 3500 7000 I 3 1 12 33 54 120 270 450 1020 1650 2850 3350 7000 I 4 1 28 52 100 224 376 860 1410 2300 2900 6600 I 5 1 25 40 85 196 320 740 1210 2000 2600 6000 Power...

Страница 9: ...X140 X170 X210 X240 X280 Running noise at 1500 min 1 Partial load in dB A 70 70 74 76 77 78 80 82 83 Weight in kg 1 9 5 0 8 5 13 5 22 5 39 0 71 5 104 0 155 5 Lubrication Synthetic gear oil ISO VG 150 up to size P140 with filling Average oil quantity in l 0 05 0 10 0 20 0 30 0 40 1 00 2 20 2 60 3 00 PowerGear HS S90 S110 S140 S170 Running noise at 1500 min 1 Partial load in dB A 70 74 76 77 Weight ...

Страница 10: ...gmb BA PowerGear_EN as of May 2015 29 10 2015 Page 10 of 23 Details on explosion protection area of operation zones ...

Страница 11: ...posed of in accordance with regulations or recycled When changing the oil the used oil must be caught in suitable vessels Any pooled oil spills must be removed immediately by means of a binding agent Any pooled oil spills must be removed immediately by means of a binding agent Used oil oil binding agent or oil contaminated cleaning cloths must be disposed of in accordance with the rele vant enviro...

Страница 12: ...y accident prevention and environmental protection must be complied with 6 2 Storage conditions PowerGear gear units must only be stored in a closed condition in a dry dust free and low vibration avoiding damage due to bearing shutdown environment without any sun radiation at temperatures between 25 and 50 C Series gear units can thus be stored for up to 1 year Always check the oil level before ta...

Страница 13: ... as minimum markings Oil inspection glass Oil level centre Oil check screw The oil level affects the thread in the housing bore Oil quantities dependent on ratio speed shaft arrangement and installation position Build size P54 P75 X75 P90 X90 P110 X110 P140 X140 P170 X170 P210 X210 P240 X240 P280 X280 P360 P450 average oil quantity 0 05 0 1 l 0 2 l 0 3 l 0 4 l 1 0 l 2 2 l 2 6 l 3 0 l 9 0 22 0 max ...

Страница 14: ...ted in the depression By continuing to rotate the screw the coupling bore is elastical ly expanded so that the coupling can be slid easily onto the shaft For disassembly proceed analogously Clamp screw and cross pin Turn screw to the left until the head of the screw is in contact with the cross pin If you then continue to turn the screw further to the left the coupling will be ex panded ATTENTION ...

Страница 15: ...may be caused by falling objects dumping welding work or insuf ficient attachment The operator must ensure The gear unit must be protected against any falling objects and dumping Welding work must not be carried lout on any part of the drive The gear unit must not be used as a ground point for electric welding work All mounting options assigned to the build type must be used Any screws that have b...

Страница 16: ...s are wetted with oil then increase speed to approx 500 min 1 After approx 30 min slowly increase speeds until operational speed is reached running in time at idle approx 90 minutes During start up and run up pay attention to running noise and temperature development in particular at the bearing points In the case of unusual running noise shut down machine and identify fault See Section 10 Faults ...

Страница 17: ...aft seal rings Oil level for oil level checking the gear unit must be shut down Check oil levels only with the gear unit in a cooled down condition If an oil inspection glass is available the oil level shown must be at the centre of the oil inspection glass Without oil inspection glass the check is performed at the screw plug of a vertically positioned hous ing surface The oil level must be in con...

Страница 18: ...ent Gear unit is oily on the out side Insufficient sealing of the bearing flang es and gear unit covers Seal bearing flanges and gear unit covers Oil leak at the ventilation fil ter Oil foams Oil level in the gear unit is too high Incorrect execution of the ventilation See fault Oil foams in gear unit Decrease oil level in gear unit to the pre specified level Prevent any direct oil injection by at...

Страница 19: ...st be ensured that these service intervals are observed Measures Service intervals Remarks Check running noise for any changes daily Check gear unit for leakage daily Check oil level monthly Carry out first oil change 500 operating hours after commissioning Chapter 11 3 Carry out additional oil changes mineral oil filling Every 24 months or 10000 operating hours Chapter 11 3 Carry out additional o...

Страница 20: ...e MS Graessner service department Here it must be possible to assess reliably what exactly needs to be replaced on the gear unit or it must be de termined that all gear unit components are in order 12 Replacement parts replacement part stocks service 12 1 Replacement parts Wear part packs and replacement parts complete with replacement or repair instructions are available from our service departme...

Страница 21: ...y 1 2 4 Faults causes remedy 10 16 Finishing work 7 6 13 Fitted components Notes 7 5 12 Fitting of motors 7 4 12 Gear unit installation in plant 7 2 11 General fault indications 10 1 16 General installation instructions 7 1 11 General notes on inspection and maintenance 11 1 17 General notes on operation 9 1 15 General notes on the operating instructions 1 4 Inspection and maintenance 11 17 Instal...

Страница 22: ...2 18 Replacement parts 12 1 18 Replacement parts Service 12 18 Safety notes 5 9 Service 12 18 Service intervals 11 2 17 Set up of gear unit 4 1 5 Set up of gear unit Technical data 4 5 Storage conditions 6 2 10 Table of contents 0 2 Technical data 4 4 8 Transport 6 1 10 Transport storage and long term storage 6 10 Type designations 4 2 6 Type plate 4 5 8 Use of the operating instructions 1 1 4 War...

Страница 23: ...gmb BA PowerGear_EN as of May 2015 29 10 2015 Page 23 of 23 Kuchenaecker 11 Fax 49 7157 123 220 D 72135 Dettenhausen Email mail graessner de www graessner de ...

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