gmb / BA PowerGear_EN as of May 2015 / 29.10.2015
Page 13 of 23
7. Installation
7.1 General installation instructions
The installation must only be effected by
qualified, authorized and trained personnel
.
The safety notes in Section 3 must be complied with.
When transporting the gear unit the notes in Section 6 must be complied with.
Suitable crane tackle and lifting gear must be provided.
Before commissioning
- fill the gear unit to the correct oil level, unless the gear unit is provided with lubrication for life.
- before commissioning check the correct attachment of the transmission parts
- do not deactivate monitoring and protection devices, not even during test operation
If oil level indicators or inspection glasses exist, then the markings on these, or the centre of the oil inspection
glass, are to be taken as minimum markings.
Oil inspection
glass,
Oil level centre
Oil check screw:
The oil level affects
the thread in the
housing bore
Oil quantities
(dependent on ratio, speed, shaft arrangement and installation position)
Build size
P54
P75 /
X75
P90 /
X90
P110 /
X110
P140 /
X140
P170 /
X170
P210 /
X210
P240 /
X240
P280 /
X280
P360
P450
average oil quantity
0.05
0.1 l
0.2 l
0.3 l
0.4 l
1.0 l
2.2 l
2.6 l
3.0 l
9.0
22.0
max. oil quantity
-
-
-
0.35 l
0.6 l
1.2 l
2.5 l
3.5 l
5.0 l
15.0
32.0
7.2 Gear unit installation in plant
During installation or assembly ensure the following:
- an even support on a level, vibration-dampened and torsion-free substructure, stress and strain in the housing
must be avoided.
- Perfect lubrication and ventilation are only assured with an installation in accordance with the drawings and
build type.
- tension-free assembly with combined flange or insertion mount attachment
- exact alignment of the gear unit for direct coupling, comply with manufacturer's details
7.3 Installation positions
(MP = mounting position)
