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6          308–044

Operation

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the gun, splashing fluid, or
moving parts, follow the 

Pressure Relief Proce-

dure

 whenever you:

are instructed to relieve the pressure,

stop spraying,

check or service any of the system equipment,

or install or clean the spray nozzle.

1. Turn off the air and fluid supply to the gun.

2. Trigger the gun into a grounded metal waste

container to relieve system pressures.

Filter the Fluid

Strain or filter the paint to remove coarse particles and
sediment, then check the viscosity of your fluid.  This
gun is best suited for light to medium fluids.

Light Fluid: 

19 to 24 seconds (No. 2 Zahn cup). Auto,

furniture, appliances, fine finish metallics, top coats, lac-

quer, enamel primer.

Medium Fluid: 

22 to 41 seconds (No. 2 Zahn cup). Con-

tact adhesive, latex, maintenance paints, textures, prim-

ers, epoxies, vinyls, high flow high viscosity.

Heavy Fluid:

 2.8 Volatile organic compounds, high-solid

polyurethanes, heavy waterborne enamels

Adjusting the Spray Pattern

The desired pattern, volume of fluid output and degree
of atomization can easily be obtained by regulating the
fan adjustment valve (5) and the fluid adjustment
knob (6). See Fig. 2.

NOTE:

A Remote Fan Valve Kit is available. See

Accessories.

Adjust the Pattern Size

Turn the fan adjustment valve (5) out (counterclock-
wise) to make the spray pattern wider.

NOTE:

The pattern width at the widest adjustment is

10 to 11 in. (254 to 279 mm) at 350 grams/min. fluid
flow and 10 in. (254 mm) target distance with 65 psi
(444 kPa, 4.5 bar) inlet air pressure.  (Measurements
taken using a 23 sec. zahn #2 viscosity fluid.) The
pattern length will vary with the fluid flow, air pressure,
fluid viscosity, and other factors.

Adjust the Fluid Output Volume

Turn the fluid adjustment knob (6) out all the way
(counterclockwise). Then adjust the air pressure at the
pressure feed tank until the desired fluid flow is ob-
tained. For the final adjustment, turn the fluid adjust-
ment knob in (clockwise) to reduce the volume of fluid
output and obtain the desired results.

NOTE:

 If the fluid adjustment knob is turned in all the

way, the gun will emit only air.

Test  Spray Pattern

Hold the gun about 6 to 8 inches (150 to 200 mm)
away from the surface of the test piece. Adjust the air
pressure to the gun until proper atomization is
achieved. Use the lowest possible air pressure to
obtain the desired results.

Continuous Spraying

Leave the fan and fluid adjustment valves in the full
open positions. This provides maximum fluid flow and
prevents premature wear on the fluid nozzle. Use
separate regulators to control the air and fluid flow to
the gun.

Short-term Operations

The pattern size may be reduced by turning in the fan
and fluid adjustment valves.

Содержание H.E.L.P. 1600

Страница 1: ...Working Air Pressure is the maxi mum air pressure the gun was designed to operate safely under The Maximum Operating Air Pressure is the maxi mum inlet air pressure allowable to guarantee HVLP compli...

Страница 2: ...t daily Repair or replace worn or damaged parts immediately D Use this equipment only in low pressure air spray systems D Do not exceed the maximum working pressure of the lowest rated system componen...

Страница 3: ...d result in fire or explosion and serious injury Provide fresh air ventilation to avoid the buildup of flammable fumes from solvent or the fluid being sprayed Extinguish all open flames or pilot light...

Страница 4: ...eration If input air pressures are maintained at or below 65 psi 444 kPa 4 5 bar internal restrictors in the Model H E L P 1600 Spray Gun will reduce the air line pres sure to 10 psi 70 kPa 0 7 bar ma...

Страница 5: ...ir line can affect the appearance of your finished work piece 2 Install a normally closed 3 way air solenoid valve D and air shut off valve N in the cylinder air supply line E Connect an air hose from...

Страница 6: ...knob 6 See Fig 2 NOTE A Remote Fan Valve Kit is available See Accessories Adjust the Pattern Size Turn the fan adjustment valve 5 out counterclock wise to make the spray pattern wider NOTE The patter...

Страница 7: ...he air cap to the desired posi tion and hand tighten the air cap securely Proper pattern adjustment will give a spray pattern shaped like this Vertical Pattern Horizontal Pattern See the Troubleshooti...

Страница 8: ...with a solvent dampened cloth 4 If the air cap and fluid nozzle need cleaning relieve the pressure and remove the air cap 3 from the gun Remove the fluid nozzle with the special nozzle wrench 21 suppl...

Страница 9: ...308 044 9 Notes...

Страница 10: ...e fitting Tighten Lubricate or replace packings 10 tighten packing nut 9 Fluid build up on air cap partially clogged horn holes Full air pressure from clean horn hole forces fan pattern toward clogged...

Страница 11: ...e packings 10 Replace Air leakage from front of gun Air valve 12 13 not seating properly Clean service Fluid leakage from front of gun Needle 1 worn or damaged Replace Worn needle and nozzle seat in f...

Страница 12: ...ps of lightweight machine oil to the fluid needle and reassemble the parts Fluid Packing Replacement If fluid leakage cannot be stopped by tightening the packing nuts 9 replace the fluid packings 10 1...

Страница 13: ...ACKING DETAIL 10 PACKING DETAIL 16 0900 24 3 16 04864A 1 3 4 2 Apply Loctiter 242 or equivalent Torque to 20 ft lb 27 NSm Apply Loctiter PST pipe sealant or equivalent Lubricate daily with lightweight...

Страница 14: ...ir 2 4c 186 452 SLABEL instruction 1 5 110 869 VALVE fan adjustment 1 6 107 818 KNOB fluid adjustment 1 7 107 817 SPRING compression needle 1 8 107 825 GUIDE fluid needle 1 9 106 781 NUT packing needl...

Страница 15: ...308 044 15 Notes...

Страница 16: ...si 0 1 4 Mpa 0 14 bar Pressure Range Air Filter Moisture Separator 250 psi 1 7 Mpa 17 4 bar Maximum Working Pressure For cleaning and drying air in air spray system 40 micron filtration 106 146 1 2 np...

Страница 17: ...60 psi 0 410 kPa 0 4 bar pressure range for viscous fluid 03367 Fluid Nozzle Needle Combinations Order Part Number Type Orifice Size Kit Nozzle Only Needle Only 0N 0N 0 032 0 8 mm 224 581 187 271 599...

Страница 18: ...ar Maximum working air pressure 100 psi 0 7 Mpa 7 bar Maximum operating air pressure 65 psi 444 kPa 4 5 bar Weight 22 85 oz 640 g Typical Pattern Width 10 11 in 254 279 mm Wetted parts SST leather and...

Страница 19: ...0 35 40 45 50 55 60 65 AIR FLOW scfm 0 1 2 3 4 5 6 7 8 9 10 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Gun Inlet Pressure psi PRESSURE AT FRONT OF GUN psi Reduced Air Pressure Range at Front of Gun Total...

Страница 20: ...fits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale G...

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