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8          308–044

Maintenance

CAUTION

Methylene Chloride with formic or propionic acid is

not 

recommended as a flushing or cleaning solvent

with this gun or any other device with nylon or alumi-
num components, as it can damage these parts.

CAUTION

To ensure thorough flushing and to avoid gun dam-
age, only use solvents that are compatible with the
fluid being sprayed and the wetted parts of the gun.

To avoid getting solvent in the gun air passages and
damaging packings, do not immerse the gun in
solvent.

Cleaning

WARNING

PRESSURIZED EQUIPMENT HAZARD

To reduce the risk of serious injury, whenever you
are instructed to relieve pressure, follow the

 Pres-

sure Relief Procedure 

on page 6.

1. To clean the gun, flush it with a compatible solvent

until all traces of paint are removed from the gun
passages.

2.

Relieve the pressure.

3. Wipe the outside of the gun clean with a solvent

dampened cloth.

4. If the air cap and fluid nozzle need cleaning,

relieve the pressure

, and remove the air cap (3)

from the gun. Remove the fluid nozzle with the
special nozzle wrench (21), supplied. Soak the
fluid nozzle in solvent and wipe it with a clean
cloth. Soak the air cap in solvent and scrub it with
a fine bristled brush (20). To clean the holes in the
air cap, use a toothpick or other soft implement to
avoid damaging critical surfaces.

NOTE:

 Clean the air cap and fluid nozzle daily. Some

applications require more frequent cleaning.

NOTE: 

The shield (24) helps to minimize over-spray

buildup on the fluid needle. See Fig. 3, page 13.

CAUTION

Do not use metal instruments to clean holes in the
air cap and nozzle. Metal instruments can damage
the holes in the air cap and fluid nozzle, resulting in
distortion of the spray pattern.

Lubrication

Lubricate the exposed portion of the fluid needle (1)
daily with Graco TSL or light oil. See Fig. 3, page 13.
Periodically lubricate the needle spring (7) and cylinder
with lightweight grease or petroleum jelly.

Содержание H.E.L.P. 1600

Страница 1: ...Working Air Pressure is the maxi mum air pressure the gun was designed to operate safely under The Maximum Operating Air Pressure is the maxi mum inlet air pressure allowable to guarantee HVLP compli...

Страница 2: ...t daily Repair or replace worn or damaged parts immediately D Use this equipment only in low pressure air spray systems D Do not exceed the maximum working pressure of the lowest rated system componen...

Страница 3: ...d result in fire or explosion and serious injury Provide fresh air ventilation to avoid the buildup of flammable fumes from solvent or the fluid being sprayed Extinguish all open flames or pilot light...

Страница 4: ...eration If input air pressures are maintained at or below 65 psi 444 kPa 4 5 bar internal restrictors in the Model H E L P 1600 Spray Gun will reduce the air line pres sure to 10 psi 70 kPa 0 7 bar ma...

Страница 5: ...ir line can affect the appearance of your finished work piece 2 Install a normally closed 3 way air solenoid valve D and air shut off valve N in the cylinder air supply line E Connect an air hose from...

Страница 6: ...knob 6 See Fig 2 NOTE A Remote Fan Valve Kit is available See Accessories Adjust the Pattern Size Turn the fan adjustment valve 5 out counterclock wise to make the spray pattern wider NOTE The patter...

Страница 7: ...he air cap to the desired posi tion and hand tighten the air cap securely Proper pattern adjustment will give a spray pattern shaped like this Vertical Pattern Horizontal Pattern See the Troubleshooti...

Страница 8: ...with a solvent dampened cloth 4 If the air cap and fluid nozzle need cleaning relieve the pressure and remove the air cap 3 from the gun Remove the fluid nozzle with the special nozzle wrench 21 suppl...

Страница 9: ...308 044 9 Notes...

Страница 10: ...e fitting Tighten Lubricate or replace packings 10 tighten packing nut 9 Fluid build up on air cap partially clogged horn holes Full air pressure from clean horn hole forces fan pattern toward clogged...

Страница 11: ...e packings 10 Replace Air leakage from front of gun Air valve 12 13 not seating properly Clean service Fluid leakage from front of gun Needle 1 worn or damaged Replace Worn needle and nozzle seat in f...

Страница 12: ...ps of lightweight machine oil to the fluid needle and reassemble the parts Fluid Packing Replacement If fluid leakage cannot be stopped by tightening the packing nuts 9 replace the fluid packings 10 1...

Страница 13: ...ACKING DETAIL 10 PACKING DETAIL 16 0900 24 3 16 04864A 1 3 4 2 Apply Loctiter 242 or equivalent Torque to 20 ft lb 27 NSm Apply Loctiter PST pipe sealant or equivalent Lubricate daily with lightweight...

Страница 14: ...ir 2 4c 186 452 SLABEL instruction 1 5 110 869 VALVE fan adjustment 1 6 107 818 KNOB fluid adjustment 1 7 107 817 SPRING compression needle 1 8 107 825 GUIDE fluid needle 1 9 106 781 NUT packing needl...

Страница 15: ...308 044 15 Notes...

Страница 16: ...si 0 1 4 Mpa 0 14 bar Pressure Range Air Filter Moisture Separator 250 psi 1 7 Mpa 17 4 bar Maximum Working Pressure For cleaning and drying air in air spray system 40 micron filtration 106 146 1 2 np...

Страница 17: ...60 psi 0 410 kPa 0 4 bar pressure range for viscous fluid 03367 Fluid Nozzle Needle Combinations Order Part Number Type Orifice Size Kit Nozzle Only Needle Only 0N 0N 0 032 0 8 mm 224 581 187 271 599...

Страница 18: ...ar Maximum working air pressure 100 psi 0 7 Mpa 7 bar Maximum operating air pressure 65 psi 444 kPa 4 5 bar Weight 22 85 oz 640 g Typical Pattern Width 10 11 in 254 279 mm Wetted parts SST leather and...

Страница 19: ...0 35 40 45 50 55 60 65 AIR FLOW scfm 0 1 2 3 4 5 6 7 8 9 10 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Gun Inlet Pressure psi PRESSURE AT FRONT OF GUN psi Reduced Air Pressure Range at Front of Gun Total...

Страница 20: ...fits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale G...

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